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缺陷對選區(qū)激光熔化Ti6Al4V合金高周疲勞性能的影響
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作者單位:

1.東北大學材料科學與工程學院材料各向異性與織構教育部重點實驗室;2.中國科學院金屬研究所;3.上海飛機制造有限公司

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中圖分類號:

TG146.23

基金項目:

寬體客機SLM增材制造典型構件質量檢測與評價技術研究(COMAC-SFGS-2018-2663);遼寧省面上基金(2020-MS-007);中科院青促會項目(2017235)


Effect of defects on high cycle fatigue property of Selected Laser melting Ti6Al4V alloy
Author:
Affiliation:

1.School of Materials Science and Engineering,and Key Laboratory for Anisotropy and Texture of Materials Ministry of Education,Northeastern University;2.Institute of Metal Research,Chinese Academy of Sciences

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    摘要:

    明確缺陷對選區(qū)激光熔化Ti6Al4V合金的疲勞性能影響規(guī)律是突破該材料工程應用瓶頸的關鍵問題。在缺陷無法避免的工藝背景下,借助于金相顯微鏡、電子背散射衍射技術、X射線三維成像系統(tǒng)、疲勞試驗機、掃描電子顯微鏡及激光共聚焦顯微鏡,開展了該材料的組織和缺陷表征,高周疲勞性能及失效機制的研究工作。結果表明,該合金的微觀組織表現出增材制造材料獨特的工藝特征;材料的致密度為99.99%,整體缺陷尺寸小于60 μm;材料的疲勞極限為398 MPa,斷裂試樣均在未熔合缺陷處形成疲勞裂紋,且循環(huán)周次低于106 cycles。而缺陷處有效應力強度因子大多分布于短裂紋疲勞裂紋擴展門檻值之上,這決定了該材料的循環(huán)壽命較低的特點,后續(xù)引入K-T模型建立了關于該材料安全服役的評價方法。

    Abstract:

    It is of significant importance to understand the influence of defects on the fatigue property of Ti6Al4V alloy prepared by selective laser melting for breaking through the limitation of this material in industrial applications. As the defects cannot be completely avoided, with the help of metallographic microscope, electron backscatter diffraction, X-ray tomography, fatigue testing machine, scanning electron microscope and laser confocal microscope, the microstructure and defect characterizations, high cycle fatigue performance and failure mechanism of the material were studied. The results show that, the microstructure of the alloy exhibits the unique process characteristics of additive manufacturing materials. Specifically, the density of the material is 99.99%, and the overall defect size is less than 60 μm. The fatigue limit of the material is 398 MPa, fatigue cracks are formed in the lack of fusion defects of the fracture specimens and the cycles are less than 106. Most of the effective stress intensity factors at the defects of the fractured samples are distributed above the threshold value of short crack fatigue crack growth, which determines the low cycle life of the material. Finally, the K-T model is also introduced to establish an evaluation method for the safe service of the material.

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劉倫,張振軍,陽華杰,吉海賓,陳潔,易俊蘭,王磊,李小武,張哲峰.缺陷對選區(qū)激光熔化Ti6Al4V合金高周疲勞性能的影響[J].稀有金屬材料與工程,2021,50(12):4429~4436.[Liu Lun, Zhang Zhenjun, Yang Huajie, Ji Haibin, Chen Jie, Yi Junlan, Wang Lei, Li Xiaowu, Zhang Zhefeng. Effect of defects on high cycle fatigue property of Selected Laser melting Ti6Al4V alloy[J]. Rare Metal Materials and Engineering,2021,50(12):4429~4436.]
DOI:10.12442/j. issn.1002-185X.20200998

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  • 收稿日期:2020-12-25
  • 最后修改日期:2021-03-01
  • 錄用日期:2021-03-08
  • 在線發(fā)布日期: 2022-01-09
  • 出版日期: 2021-12-24