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表面機(jī)械研磨處理純銅的宏細(xì)-觀耦合數(shù)值研究
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作者單位:

1.安徽理工大學(xué)機(jī)械工程學(xué)院;2.安徽理工大學(xué)礦山智能裝備與技術(shù)安徽省重點(diǎn)實(shí)驗(yàn)室

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基金項(xiàng)目:

國(guó)家自然科學(xué)基金資助(項(xiàng)目號(hào)51705002);安徽省自然科學(xué)基金資助(項(xiàng)目號(hào)2008085QE228);安徽省高校自然科學(xué)研究重點(diǎn)項(xiàng)目資助(No.KJ2019A0126)


Macro-micro Coupled Simulation of Surface Mechanical Attrition Treatment of Copper
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Affiliation:

1.Anhui University of Science and Technology,School of Mechanical Engineering;2.China;3.Anhui Key Laboratory of mine intelligent equipment and technology,Anhui University of Science and Technology

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    摘要:

    發(fā)展一種耦合宏-細(xì)觀的數(shù)值模擬方法,多尺度研究表面機(jī)械研磨處理(SMAT)純銅的動(dòng)態(tài)晶粒細(xì)化行為及殘余應(yīng)力狀態(tài)。首先建立SMAT宏觀有限元模型,計(jì)算SMAT細(xì)化的晶粒尺寸;然后根據(jù)平均晶粒尺寸建立細(xì)觀多晶體模型,并將SMAT宏觀有限元模型計(jì)算的滑移阻力導(dǎo)入到晶體塑性本構(gòu)模型,同時(shí)將宏觀模型輸出的應(yīng)變場(chǎng)轉(zhuǎn)換成多晶體模型的位移邊界條件;最后進(jìn)行當(dāng)前材料硬化狀態(tài)下的晶體塑性有限元計(jì)算,進(jìn)而分析宏觀模型中一個(gè)材料點(diǎn)處細(xì)觀組織結(jié)構(gòu)的應(yīng)力狀態(tài)和晶粒取向分布。結(jié)果表明,在SMAT過(guò)程中,隨著多彈丸不定向沖擊次數(shù)的增加,純銅表層細(xì)化的晶粒尺寸逐漸減小,表面宏、細(xì)觀殘余壓應(yīng)力逐漸增大,但晶粒取向分布的不均勻度呈現(xiàn)出先增大后減小的趨勢(shì)。

    Abstract:

    A multi-scale study of the dynamic grain refinement behavior and residual stress state of copper induced by surface mechanical attrition treatment (SMAT) of copper was carried out by developing a macro-micro coupled simulation method. The three-dimensional macro-scale finite element model of SMAT was developed firstly, and the refined grain size was calculated accordingly. According to the averaged grain size, the finite element model of polycrystals was created, the dislocation slip resistance resulted from the macro-scale finite element computation of SMAT was imported into the crystal plastic constitutive model, and the strain field outputted from the macro-scale finite element simulation was converted into the displacement boundary condition and was imposed on the finite element model of copper polycrystals. The crystal plastic finite element computation was then performed with respect to the present material hardening effect. The microstructure stress state and grain orientation distribution within a material point of the macro-scale finite element model of SMAT were resultantly investigated by using the micro-scale finite element model of polycrystals. The obtained results show that, during the SMAT process, with the increasing of shot multi-directional impacts, the refined grain size decreases and both the macroscale and microscale surface compressive residual stresses increase, however, the non-uniformity of the grain orientation distribution increases at first and then decreases gradually.

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王成,胡興遠(yuǎn),李開(kāi)發(fā),李坤,王龍,王傳禮.表面機(jī)械研磨處理純銅的宏細(xì)-觀耦合數(shù)值研究[J].稀有金屬材料與工程,2021,50(11):3957~3965.[Wang Cheng, Hu Xingyuan, Li Kaifa, Li Kun, Wang Long, Wang Chuanli. Macro-micro Coupled Simulation of Surface Mechanical Attrition Treatment of Copper[J]. Rare Metal Materials and Engineering,2021,50(11):3957~3965.]
DOI:10.12442/j. issn.1002-185X.20200871

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歷史
  • 收稿日期:2020-11-11
  • 最后修改日期:2021-01-12
  • 錄用日期:2021-02-03
  • 在線發(fā)布日期: 2021-11-30
  • 出版日期: 2021-11-24