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鈦合金線性摩擦焊接頭焊接缺陷分析
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中國航空制造技術(shù)研究院 航空焊接/連接技術(shù)航空科技重點(diǎn)實(shí)驗(yàn)室

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國家科技重大專項(xiàng)資助(2017-Ⅶ-0005-0098)、國防基礎(chǔ)科研計(jì)劃資助(JCKY2018205B026)、科技重大專項(xiàng)資助(2018ZX04010001)


Analysis of Typical Welding Defects of Titanium Alloy Linear Friction Welding Joint
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Aeronautical Key Laboratory for Welding and Joining Technologies,AVIC Manufacturing Technology Institute

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    摘要:

    本文選用幾種不同工藝參數(shù)對(duì)TC17鈦合金進(jìn)行線性摩擦焊試驗(yàn)。采用填埋熱電偶的方法測(cè)量焊接過程中界面溫度,運(yùn)用光學(xué)顯微鏡、掃描電子顯微鏡等測(cè)試手段對(duì)接頭焊接缺陷進(jìn)行深入分析,利用顯微硬度儀測(cè)量了兩種不同參數(shù)下接頭的顯微硬度分布。研究表明:當(dāng)振幅a=1mm時(shí),焊接過程中熱輸入嚴(yán)重不足,無法得到良好的焊接接頭,焊接過程中界面最高溫度僅達(dá)到相變點(diǎn)附近,而采用a=3mm焊接時(shí),界面溫度可以達(dá)到1170℃。振幅a=1mm得到的TC17(α+β)/TC17(β)鈦合金線性摩擦焊接頭界面會(huì)出現(xiàn)孔洞、磨損顆粒、氧化物及夾雜、局部未焊合等焊接缺陷。顯微硬度測(cè)試結(jié)果表明:在a=3mm參數(shù)下接頭焊縫中心顯微硬度值最低,相反殘留氧化物及夾雜的存在使得振幅a=1mm時(shí)得到的接頭焊縫中心顯微硬度值達(dá)到最大。

    Abstract:

    In this paper, the linear friction welding test was carried out on TC17 titanium alloy by several different welding parameters. The distribution of the interface temperature during the welding process, was measured by embedding the thermol couple, and the OM and SEM technology was applied to analyze the typical welding defects of the joint, the distribution of the joints’ microhardness under two different parameters was measured. The results showed that a sound welded joint cannot be obtained on account of the insufficient heat input in a=1mm. The interface temperature could reach around the phase transition point in a lower amplitude, however, it can reach up to 1170℃ under a=3mm. Additionally, there were welding defects at the interface, such as holes, residual wear particles, oxide layers and inclusions, local unbonded, at a=1mm. The result of the micro-hardness test showed that the microhardness of the joint weld center under a=3mm was the lowest, whereas it reached the maximum value under a=1mm due to the presence of residual oxides and inclusions.

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常川川,李菊,李曉紅.鈦合金線性摩擦焊接頭焊接缺陷分析[J].稀有金屬材料與工程,2021,50(10):3771~3776.[Chang Chuanchuan, Li Ju, Li Xiaohong. Analysis of Typical Welding Defects of Titanium Alloy Linear Friction Welding Joint[J]. Rare Metal Materials and Engineering,2021,50(10):3771~3776.]
DOI:10.12442/j. issn.1002-185X.20200847

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  • 收稿日期:2020-11-03
  • 最后修改日期:2021-02-25
  • 錄用日期:2021-03-08
  • 在線發(fā)布日期: 2021-10-28
  • 出版日期: 2021-10-25