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Ag37.5Cu48.8Zn5.5Mn8.2釬焊Cu3Ag0.5Zr合金接頭組織和性能研究
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作者單位:

1.西安理工大學(xué);2.西北有色金屬研究院

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中圖分類號:

TG 454

基金項目:

國家重點研發(fā)計劃(項目號2017YFB0305702)


Brazing of CuAgZr alloy Using Ag-Cu-Zn-Mn Braze Filler: Studies on Microstructure and Properties Aspects
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Affiliation:

1.Xi ''an University of Technology;2.Northwest Institute for Nonferrous Metal Research

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    摘要:

    制造氫氧催化燃燒換熱器所用材料逐漸向高強高導(dǎo)銅合金過渡,而換熱器翅片和隔板的釬焊關(guān)系到換熱器的熱效率、服役安全性和可靠性。本文就高強高導(dǎo)Cu3Ag0.5Zr合金翅片與隔板的釬焊展開研究。使用箔帶Ag37.5Cu48.8Zn5.5Mn8.2作為釬料,對釬縫寬度為50-200 μm的Cu3Ag0.5Zr合金接頭進(jìn)行釬焊,釬焊溫度為840℃-900℃,保溫時間為5 min-20 min。通過水淬快速冷卻的方法將保溫階段釬縫處固液界面形貌保留下來,利用掃描電鏡和能譜儀對接頭釬縫組織和剪切斷口形貌進(jìn)行研究,利用萬能力學(xué)試驗機對接頭剪切性能進(jìn)行測試。研究表明:釬縫組織的形成經(jīng)歷了母材向釬料區(qū)溶解、富Cu相等溫凝固和降溫凝固三個階段,形成了三種釬縫組織。分別為:富Ag相呈網(wǎng)狀分布于母材和釬料區(qū)富Cu相之間、釬料區(qū)AgCu共晶組織、共晶組織和富銅相組成釬料區(qū)組織,另外CuZr相分布于界面區(qū)和釬料區(qū),釬料區(qū)中Mn固溶于富Ag相和富Cu相中,其中CuZr相和Mn元素和接頭剪切強度有一定的相關(guān)性,釬縫組織中的CuZr相對削弱了接頭剪切強度,Mn元素則強化了接頭剪切性能。釬焊溫度、保溫時間和釬縫寬度通過影響釬縫處釬焊組織、CuZr相和釬料區(qū)Mn元素含量,影響接頭剪切性能。當(dāng)釬縫寬度為100 μm,在870℃保溫5 min時,接頭剪切強度達(dá)到最大,為308.29 MPa。

    Abstract:

    The materials used in the hydrogen/oxygen catalytic combustion heat exchanger are gradually developed to the high strength and high conductivity copper alloy, and the brazing of the fins and separators of the heat exchanger is important to the thermal efficiency, service safety and reliability of the heat exchanger.The brazing of Cu-3Ag-0.5Zr alloy fins and baffles is studied in this paper.A Cu-3Ag-0.5Zr alloy was brazed at 840 ℃-900 ℃ brazing temperature for 5 min-20 min using 37.5Ag-48.8Cu-5.5Zn-8.2Mn braze filler that hadbeen produced into differern thickness.Solid-liquid interface morphology of the brazing joint at the insulation stage quenched by water was studied,which pointed that brazing joint structure has experienced the dissolution of the base material into the brazing filler metal area, the isothermal solidification of the Cu-rich phase, and the cooling and solidificationthree stages.Structures of the joints and shear fracture of joints were studied by scanning electron microscope(SEM) and energy dispersive spectrometers(EDS),which proved three kind of microstructures exist in joints which included Ag-rich phase distributing in a network between the base metal and the Cu-rich phase, AgCu eutectic structure in joint gap, and the filler zone structure consisted of AgCu eutectic and copper-rich phase constitute.And integrating these kinds of microstructures with shear strength datas of joints showed that CuZr in the brazing joint structure relatively weakens the joint shear strength,meanwhile Mn element strengthens the joint shear performance.shear strength of joint was effected in the way that brazing temperature,holding time and filler thickness control CuZr forming and Mn concentration in filler area of joints.The maximum shear strength value,308.29 MPa, was got at 100μm filler thickness,840℃ brazing temperature and 5 min holding time condition.

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雷睿超,操齊高,鄭晶,王瑞紅,王國耀. Ag37.5Cu48.8Zn5.5Mn8.2釬焊Cu3Ag0.5Zr合金接頭組織和性能研究[J].稀有金屬材料與工程,2021,50(10):3720~3728.[Lei Rui Chao, Cao Qi Gao, Zheng Jing, Wang Rui Hong, Wang Guo Yao. Brazing of CuAgZr alloy Using Ag-Cu-Zn-Mn Braze Filler: Studies on Microstructure and Properties Aspects[J]. Rare Metal Materials and Engineering,2021,50(10):3720~3728.]
DOI:10.12442/j. issn.1002-185X.20200820

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  • 收稿日期:2020-10-23
  • 最后修改日期:2020-11-12
  • 錄用日期:2020-12-14
  • 在線發(fā)布日期: 2021-10-28
  • 出版日期: 2021-10-25