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電爆噴涂方法的研究進(jìn)展
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作者單位:

1.蘭州理工大學(xué) 材料科學(xué)與工程學(xué)院;2.蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點(diǎn)實(shí)驗(yàn)室

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中圖分類號:

TG174.44

基金項(xiàng)目:

國家自然科學(xué)基金資助(項(xiàng)目號51765038)


Research progress of electrical explosion spraying method
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    摘要:

    電爆噴涂是一種新興的熱噴涂方法,它是利用高電壓對噴涂材料脈沖放電,瞬時大電流將其加熱并發(fā)生爆炸,產(chǎn)生高溫粒子伴隨沖擊波噴射到基體表面形成涂層。其特點(diǎn)是噴射粒子速度高,設(shè)備尺寸小,適用于孔腔內(nèi)壁噴涂。本文綜述了電爆噴涂方法的發(fā)展現(xiàn)狀,其經(jīng)歷了自由、定向和約束電爆噴涂,自由噴涂的電極直接接觸,燒損嚴(yán)重,并對管徑有限制,僅用于小直徑管/孔內(nèi)壁;定向噴涂的約束腔常用陶瓷材料,在爆炸沖擊時易破裂或燒蝕;約束噴涂采用消融材料制作約束腔,氣體放電導(dǎo)入電流,使這些問題得以解決。其次,闡述了該方法制備的涂層特性,即涂層與基體呈冶金結(jié)合;形成了超細(xì)晶、納米晶結(jié)構(gòu)的致密涂層,且具有良好的耐磨和抗腐蝕性及較高的硬度。給出了過程參數(shù)與涂層的關(guān)系,能量密度和噴涂距離是影響涂層性能的主要因素。最后分析了將來需要研究的問題,展望了電爆噴涂方法的發(fā)展趨勢。

    Abstract:

    Electrical explosion spraying is a new method of thermal spraying, which uses high voltage to pulse discharge the spraying material, and the instantaneous high current heats and explodes it. High temperature particles are produced and sprayed to the surface of substrate with shock wave to form coating. It is characterized by high particle velocity and small equipment size, which is suitable for spraying on the inner wall of the cavity. In this paper, the development status of electrical explosion spraying method is reviewed, which has experienced free, directional and constrained electric explosion spraying. The free spraying electrode is directly contacted, which causes serious burning damage and limits the pipe diameter. It is only used for the inner wall of small diameter pipe/hole. Ceramic materials are commonly used in the confinement chamber of directional spraying, which are easy to break or ablate during explosive impact. These problems can be solved by using ablation material to make the confinement cavity and introducing current into the gas discharge in constrained spraying. Secondly, the characteristics of the coating prepared by this method are described, that is, the coating is metallurgical bonded with the substrate. The compact coating with ultra-fine grain and nano-crystalline structure is formed, which has good wear resistance, corrosion resistance and high hardness. Then the relationship between the process parameters and the coating is given. The energy density and spraying distance are the main factors affecting the coating performance. Finally, the problems to be studied in the future are analyzed, and the development trend of electric explosive spraying method is prospected.

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閆維亮,朱 亮.電爆噴涂方法的研究進(jìn)展[J].稀有金屬材料與工程,2021,50(8):3020~3030.[yanweiliang, zhuliang. Research progress of electrical explosion spraying method[J]. Rare Metal Materials and Engineering,2021,50(8):3020~3030.]
DOI:10.12442/j. issn.1002-185X.20200694

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歷史
  • 收稿日期:2020-09-11
  • 最后修改日期:2020-10-24
  • 錄用日期:2020-11-05
  • 在線發(fā)布日期: 2021-09-07
  • 出版日期: 2021-08-31