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一種新型粉末高溫合金的低周疲勞行為與壽命預(yù)測模型分析
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作者單位:

深圳市萬澤中南研究院有限公司

作者簡介:

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中圖分類號:

TG146.1+5

基金項目:

廣東省重點領(lǐng)域研發(fā)計劃項目(2019B010935001); 國家科技重大專項(2017-Ⅵ-0009-0080)。


Analysis of Low Cycle Fatigue Behavior and Life Prediction Model of a New Powder Superalloy
Author:
Affiliation:

Shenzhen Wedge Central South Research Institute Co,Ltd

Fund Project:

Key-Area Research and Development Program of GuangDong Province(2019B010935001),National Science and Technology Major Project(2017-Ⅵ-0009-0080)

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    摘要:

    對一種新型第三代粉末高溫合金A3在700℃、應(yīng)變范圍0.8%~1.4%試驗條件下的低周疲勞性能進(jìn)行了研究,分析了材料的循環(huán)滯后回線、Massing特性、循環(huán)應(yīng)力應(yīng)變響應(yīng)、應(yīng)變-壽命關(guān)系等特性。采用Manson-Coffin模型、拉伸滯回能模型、三參數(shù)能量模型對疲勞壽命數(shù)據(jù)進(jìn)行擬合預(yù)測,結(jié)果表明Manson-Coffin模型的壽命預(yù)測精度最高,在3倍分散帶以內(nèi)。用掃描電子顯微鏡對疲勞源區(qū)觀察,結(jié)果表明:低應(yīng)變時疲勞源數(shù)量上呈現(xiàn)單源,高應(yīng)變時多源特征;隨應(yīng)變量增大,疲勞源位置趨向于試樣表面,裂紋擴(kuò)展區(qū)面積減小, 瞬斷區(qū)面積增大。疲勞斷口典型的三個區(qū)域觀察結(jié)果表明:疲勞源四周存在較多河流狀線,其為裂紋擴(kuò)展方向,裂紋擴(kuò)展區(qū)存在較多二次裂紋,瞬斷區(qū)出現(xiàn)韌窩與解理斷裂特征。A3合金的斷裂模式主要為穿晶斷裂。

    Abstract:

    In order to study the low-cycle fatigue behavior of a new powder superalloy A3, fatigue tests with total strain amplitudes from 0.6% to 1.4% at 700℃ were conducted. Fatigue test results were analyzed including cyclic stress-strain responses, Massing characteristics and strain-life curves. The fatigue life data were fitted by Manson-Coffin equation, Ostergren model and three-parameter energy method. The accuracy of fatigue life prediction obtained by Manson-Coffin equation is optimum. The micro-mechanisms were studied through scanning electron microscopy (SEM). As the strain amplitude gets larger, the number of fatigue sources increases, and the location of the fatigue source changes from the core of the sample to the surface, and the area of the crack propagation decreases while the ductile fracture zone increases. The observation of these three typical areas of fatigue fracture shows that light white river-like lines were found around the fatigue origin in the crack initiation zone which direct to crack propagation. Secondary cracks were found in the crack propagation zone. Dimples and cleavage fracture characteristics were found in the ductile fracture zone. The fatigue fracture mode of A3 alloy is mainly trans-granular.

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引用本文

張高翔,龍安平,肖磊,熊江英.一種新型粉末高溫合金的低周疲勞行為與壽命預(yù)測模型分析[J].稀有金屬材料與工程,2021,50(8):2789~2798.[ZHANG Gao-xiang, LONG An-ping, XIAO Lei, XIONG Jiang-ying. Analysis of Low Cycle Fatigue Behavior and Life Prediction Model of a New Powder Superalloy[J]. Rare Metal Materials and Engineering,2021,50(8):2789~2798.]
DOI:10.12442/j. issn.1002-185X.20200688

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  • 收稿日期:2020-09-10
  • 最后修改日期:2020-09-18
  • 錄用日期:2020-10-23
  • 在線發(fā)布日期: 2021-09-07
  • 出版日期: 2021-08-31