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重復(fù)加工對(duì)單晶鎳表面形貌及亞表面缺陷的影響
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1.太原工業(yè)學(xué)院機(jī)械工程系現(xiàn)代制造研究所;2.太原理工大學(xué)機(jī)械與運(yùn)載工程學(xué)院

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山西省高等學(xué)??萍紕?chuàng)新項(xiàng)目資助(項(xiàng)目號(hào)2019L0926)


Influence of Tool Shape on Surface Quality of Monocrystalline Nickel Nanofabrication
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    摘要:

    本文通過(guò)分子動(dòng)力學(xué)模擬對(duì)重復(fù)納米加工單晶鎳中的表面形貌、亞表面損傷和刀具受力情況進(jìn)行了分析。并通過(guò)納米劃痕實(shí)驗(yàn)適當(dāng)驗(yàn)證了理論分析的結(jié)論。論文對(duì)加工中一系列原子的坐標(biāo)進(jìn)行追蹤,揭示了重復(fù)加工時(shí)表面凹槽的形成及變化原因。通過(guò)共近鄰分析和位錯(cuò)提取技術(shù),得出在單晶鎳納米加工中,重復(fù)加工一次會(huì)對(duì)工件亞表面質(zhì)量有所改善,而重復(fù)加工兩遍則基本沒(méi)有區(qū)別。同時(shí),刀具在第一次加工中所受切向力和法向力明顯較大,而之后的兩次重復(fù)加工則刀具受力基本相同。采用原子力顯微鏡對(duì)納米劃痕實(shí)驗(yàn)后的單晶鎳進(jìn)行表面粗糙度檢測(cè),發(fā)現(xiàn)重復(fù)一次加工會(huì)適當(dāng)?shù)奶岣呒庸ず蠊ぜ砻尜|(zhì)量。

    Abstract:

    In this work, research on the surface morphology, sub-surface damage and tool force in the repeated nanofabrication of monocrystalline nickel was conducted via molecular dynamics. And the conclusion of the theoretical analysis was properly verified by the nano-scratch experiment The paper traced the coordinates of a series of atoms during processing, revealing the formation of grooves on the surface and the reasons for the changes during repeated processing. Through CAN analysis and DXA technology, it was concluded that in monocrystalline nickel nano-processing, repeated processing once will improve the sub-surface quality of the workpiece, but there was basically no difference between repeated processing twice. At the same time, the tangential force and the normal force of the tool in the first machining were obviously larger, and the force of the tool was basically the same in the subsequent two repeated machining. The surface roughness of the single crystal nickel after the nano-scratch experiment was detected by an atomic force microscope, and it was found that repeated processing once would appropriately improve the surface quality of the processed workpiece.

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任潔,呂明.重復(fù)加工對(duì)單晶鎳表面形貌及亞表面缺陷的影響[J].稀有金屬材料與工程,2021,50(8):2897~2904.[renjie, minglv. Influence of Tool Shape on Surface Quality of Monocrystalline Nickel Nanofabrication[J]. Rare Metal Materials and Engineering,2021,50(8):2897~2904.]
DOI:10.12442/j. issn.1002-185X.20200659

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歷史
  • 收稿日期:2020-09-01
  • 最后修改日期:2021-01-12
  • 錄用日期:2021-02-03
  • 在線發(fā)布日期: 2021-09-07
  • 出版日期: 2021-08-31