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銅鋁釬焊接頭中的金屬間化合物
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鄭州機(jī)械研究所有限公司 新型釬焊材料與技術(shù)國家重點(diǎn)實(shí)驗(yàn)室

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基金項(xiàng)目:

1、國家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)(項(xiàng)目號(hào):U1904197);2、中原科技創(chuàng)新領(lǐng)軍人才(項(xiàng)目號(hào):ZYQR20180030)


Intermetallic Compounds in The Copper-Aluminum Brazed Joints
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State Key Laboratory of Advanced Brazing Filler Metals and technology,Zhengzhou Research Institute of Mechanical Engineering,Zhengzhou

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National Natural Science Foundation of China (U1904197); Leading talents of scientific and technological innovate in central China (ZYQR20180030)

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    摘要:

    本文對(duì)近年來釬焊銅鋁異種材料的相關(guān)研究進(jìn)行回顧,分析了在接頭形成與服役時(shí),焊縫中金屬間化合物(IMCs)的形成與生長。結(jié)果表明,金屬間化合物的形成與生長在接頭形成與服役過程中是不可避免的。金屬間化合物的形成和生長取決于銅鋁之間以及與釬料之間的原子相互擴(kuò)散。金屬間化合物的形核和生長必須同時(shí)滿足熱力學(xué)與動(dòng)力學(xué)條件。脆硬性金屬間化合物容易引起應(yīng)力集中,且其形成與生長會(huì)加劇擴(kuò)散原子的消耗,因此金屬間化合物的形成與生長是導(dǎo)致接頭缺陷(如孔洞、空洞和裂紋)的主要原因之一。當(dāng)界面處金屬間化合物層的厚度超過2~5μm時(shí),接頭性能會(huì)急劇下降。影響金屬間化合物生長與擴(kuò)散和接頭缺陷的主要因素有溫度,導(dǎo)熱性,接頭設(shè)計(jì),熱輸入和釬料成分等。以上因素主要通過改變?cè)訑U(kuò)散過程影響金屬間化合物的形成與生長。目前,控制金屬間化合物形成與生長的主要方法有控制接頭熱輸入、優(yōu)化接頭設(shè)計(jì)和在釬料中添加第三元素等。

    Abstract:

    This paper discussed the intermetallic compounds (IMCs) in the copper-aluminum brazed joints during formation and application through reviewing some recent research on brazing copper to aluminum. The review indicated that it was difficult to avoid the formation and growth of the IMCs, which depends on the mutual diffusion between Cu substrate and Al substrate as well as substrates and filler metals. Thermodynamics and kinetics are critical for the nucleation and growth of the IMCs respectively. Besides, defects (voids, cavities and cracks) in the joint mainly result from the formation and growth of the brittle IMCs because it always results in stress concentration as the source of cracks and accelerates the excessive consumption of the diffused atoms to form voids and cavities. Properties of copper-aluminum joints were severely deteriorated when the thickness of the IMCs exceeds 2~5μm. Finally, numerous factors (melting point, thermal conductivity, joint design, heat input and chemical composition) strongly impact the formation and growth of the IMCs through changing the mutual diffusion process. Moreover, these factors also have distinct effects on the defects. At present, some efficient methods used to control the IMCs in the copper-aluminum joints are heat input controlling, optimization of joint design and the addition of the third element into filler metals.

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龍偉民,趙月,鐘素娟,張冠星,黃森.銅鋁釬焊接頭中的金屬間化合物[J].稀有金屬材料與工程,2021,50(1):7~13.[W. M. Long, Y. Zhao, S. J. Zhong, G. X. Zhang, S. Huang. Intermetallic Compounds in The Copper-Aluminum Brazed Joints[J]. Rare Metal Materials and Engineering,2021,50(1):7~13.]
DOI:10.12442/j. issn.1002-185X.20200363

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  • 收稿日期:2020-05-27
  • 最后修改日期:2021-01-13
  • 錄用日期:2020-06-09
  • 在線發(fā)布日期: 2021-02-05
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