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鑄造鎳基高溫合金增材修復(fù)技術(shù)的研究現(xiàn)狀
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作者單位:

1.西安交通大學(xué)材料學(xué)院金屬材料強度國家重點實驗室;2.東方電氣集團東方汽輪機有限公司長壽命高溫材料國家重點實驗室

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中圖分類號:

TG21

基金項目:

國家重點研發(fā)計劃資助項目資助(項目號2018YFB1105803)


Research Status of Additive Repairing Technologies for Nickel-Based Cast Superalloy Blades
Author:
Affiliation:

1.State Key Laboratory for Mechanical Behavior of Materials,Xi’An Jiaotong University Xi’an;2.State Key Laboratory of Long-Life High Temperature Materials,Dongfang Turbine Co,LTD,Dongfang Electric Corporation Deyang

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    摘要:

    鑄造鎳基高溫合金廣泛用于燃氣輪機與航空發(fā)動機葉片等高溫部件,長時間運行過程中經(jīng)常發(fā)生葉片局部損傷,但制造成本極高,若局部損傷可通過增材修復(fù)來恢復(fù)性能,將極大的降低成本和制造周期,節(jié)約資源,具有極大的社會效益和市場價值。本文針對燃氣輪機與航空發(fā)動機用鑄造鎳基高溫合金葉片的服役工況與失效形式,結(jié)合鑄造鎳基高溫合金的成分、組織與性能特點,系統(tǒng)分析了增材修復(fù)時出現(xiàn)裂紋的類型、特點及形成機理,闡述了各類裂紋的主要影響因素,從增材工藝和材料兩方面分類綜述了減少或避免裂紋的增材修復(fù)工藝與技術(shù)現(xiàn)狀,分析了不同增材修復(fù)方法的優(yōu)缺點與未來可能的研究熱點。

    Abstract:

    Cast nickel-based superalloys are widely used in high-temperature parts such as gas turbine and Aeroengine blades. During long-term operation, local damages of blades often occur, but the manufacturing cost is very high. If the local damage can be recovered by additive repairing, the cost and manufacturing cycle would be greatly reduced, and save resources, which has great social benefits and market value. In view of the service circumstances and failure modes of nickel-based cast superalloy blades for gas turbines and aeroengines, combined with the compositions, microstructures and performances of nickel-based cast superalloy, the types, characteristics and formation mechanism of cracks in the repair of additive are analyzed systematically, the primary influencing factors of various cracks are described, and the reduction or avoiding of cracks are summarized from the two aspects of additive technology and material. In addition, the advantages and disadvantages of different methods and the possible research hotspots in the future are analyzed.

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郭洋,張建勛,熊建坤,趙鵬飛.鑄造鎳基高溫合金增材修復(fù)技術(shù)的研究現(xiàn)狀[J].稀有金屬材料與工程,2021,50(4):1462~1470.[GUO Yang, ZHANG Jianxun, XIONG Jiankun, ZHAO Pengfei. Research Status of Additive Repairing Technologies for Nickel-Based Cast Superalloy Blades[J]. Rare Metal Materials and Engineering,2021,50(4):1462~1470.]
DOI:10.12442/j. issn.1002-185X.20200354

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  • 收稿日期:2020-05-24
  • 最后修改日期:2020-07-12
  • 錄用日期:2020-07-20
  • 在線發(fā)布日期: 2021-05-08
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