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Ti-47Al-6Nb基排氣閥的熔模離心鑄造工藝的研究
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山東建筑大學(xué) 材料科學(xué)與工程學(xué)院

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山東省自然科學(xué)基金


Centrifugal investment casting of Ti-47Al-6Nb exhaust valves
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Affiliation:

1.School of Materials Science and Engineering,Shandong Jianzhu University,Ji’nan;2.China

Fund Project:

Natural Science Foundation of Shandong Province

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    摘要:

    本文研究了高Nb鈦鋁基排氣閥鑄件的熔模離心鑄造工藝,排氣閥鑄件的化學(xué)成分確定為Ti-47Al-6Nb (at.%),所用型殼材料為鋯砂。為了與模擬充型結(jié)果進(jìn)行比較和驗(yàn)證澆注工藝,本文進(jìn)行了排氣閥的離心鑄造模殼充型實(shí)驗(yàn)。模擬結(jié)果表明:模殼充型時間約為3.8s,鑄件缺陷沿排氣閥中心線分布,特別是在頸部位置處;經(jīng)過實(shí)驗(yàn)驗(yàn)證,模擬結(jié)果和實(shí)驗(yàn)結(jié)果吻合度較好。實(shí)驗(yàn)過程中,模殼掛涂所需內(nèi)層漿料的適宜工藝確定為粉液比是1.5:1,攪拌時間30min。通過對排氣閥鑄件表面進(jìn)行XRD測試,結(jié)果表明鑄型與殼型之間沒有明顯的界面反應(yīng);排氣閥鑄件的金相組織為典型的層狀結(jié)構(gòu),晶粒尺寸大小在185 - 305μm之間。

    Abstract:

    The shell mold filling process for high-Nb TiAl alloys exhausts valve castings by centrifugal investment casting is described in the paper. Compositions of the castings and shell mold are Ti-47Al-6Nb (at.%) and Zircon sand, respectively. As a comparison and verification of the simulation results, a series of shell mold filling experiments of centrifugal casting is carried out. Simulation results indicate that the shell mold filling time is about 3.8s; casting defects distribute along the central line of the exhaust valves, especially in the neck position. The comparison shows that the results of the simulation agree with those experiments. The powder/liquid ratio of 1.5:1 and mixing time of 30min is identified as the proper process for the inner layer slurry in the making shell mold process. There are no noticeable interfacial reactions between casting and shell mold using XRD analysis. The metallurgical analysis results reveal that the lamellar structure is the typical structure for the as-cast exhaust valves, with the grain size of 185-305μm.

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許榮福,李常厚,徐勇,張東明,時月亞. Ti-47Al-6Nb基排氣閥的熔模離心鑄造工藝的研究[J].稀有金屬材料與工程,2021,50(4):1173~1178.[Xu Rongfu, Li Changhou, Xu Yong, Zhang Dongming, Shi Yueya. Centrifugal investment casting of Ti-47Al-6Nb exhaust valves[J]. Rare Metal Materials and Engineering,2021,50(4):1173~1178.]
DOI:10.12442/j. issn.1002-185X.20200267

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  • 收稿日期:2020-04-22
  • 最后修改日期:2021-03-16
  • 錄用日期:2020-06-30
  • 在線發(fā)布日期: 2021-05-08
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