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電子束環(huán)焊2 mm高純鈮熔池行為的數(shù)值研究
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哈爾濱工業(yè)大學 先進焊接與連接國家重點實驗室

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Numerical Study of Molten Pool Behavior for Electron Beam Girth Welding on 2 mm Nobium Palte
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State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology

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    摘要:

    純鈮環(huán)形焊縫是超導腔加工過程中最常見的結(jié)構(gòu)之一,然而電子束環(huán)焊的熔池行為卻鮮有研究。本文基于VOF算法建立了2 mm厚的高純鈮環(huán)焊過程的三維數(shù)學模型,在模型中考慮了金屬蒸汽反沖壓力、表面張力、重力等關(guān)鍵熔池驅(qū)動力,計算出了環(huán)型熔池的溫度場和流場,對熔池中關(guān)鍵位置進行分析,并總結(jié)了純鈮環(huán)焊熔池的特點。模擬結(jié)果表明,在純鈮環(huán)形結(jié)構(gòu)未熔透時,由于母材對熔池的支撐作用,匙孔波動情況與平焊類似;在環(huán)形結(jié)構(gòu)焊透后,在Maragoni效應(yīng)和重力的作用下,熔池表面液態(tài)金屬加速擴展。此外,數(shù)值模擬與試驗結(jié)果吻合良好,驗證了數(shù)學模型的合理性。

    Abstract:

    Pure niobium girth weld seam is one of the most common structures in the process of superconducting cavity fabrication. However, the circumferential molten pool behaviour in electron beam welding (EBW) has been seldom studied. In this paper, a three-dimensional model, which is combined with the VOF model, is established to study the dynamic behaviour of circumferential molten pool in electron beam welding of 2 mm niobium plate. The influences of recoil pressure, surface tension and gravity are taken into account during the simulation process. The temperature field and flow field of the circumferential molten pool are calculated, the typical positions in the molten pool are analyzed, and the characteristics of the circumferential molten pool are summarized. During partial penetration EBW, the simulation results show that there is no obvious difference in keyhole evolution between flat welding and girth welding due to the supporting effect of the unfused base metal on the molten pool. After entering the full penetration stage, the tail of the molten pool extends rapidly under the influence of the Marangoni effect and gravity. In addition, the numerical result is in good agreement with the experimental data, which verifies the rationality of the mathematical model.

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楊子酉,房玉超,何景山.電子束環(huán)焊2 mm高純鈮熔池行為的數(shù)值研究[J].稀有金屬材料與工程,2021,50(3):881~886.[Yang Ziyou, Fang Yuchao, He Jingshan. Numerical Study of Molten Pool Behavior for Electron Beam Girth Welding on 2 mm Nobium Palte[J]. Rare Metal Materials and Engineering,2021,50(3):881~886.]
DOI:10.12442/j. issn.1002-185X.20200257

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  • 收稿日期:2020-04-19
  • 最后修改日期:2020-07-13
  • 錄用日期:2020-07-20
  • 在線發(fā)布日期: 2021-04-02
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