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預滲氫對Zr-4合金在360 ℃/LiOH水溶液中耐腐蝕性能的影響
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1.上海大學材料研究所;2.上海大學微結構重點實驗室

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中圖分類號:

TG142.1

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國家自然科學基金資助(項目號51871141)


Effect of Pre-charging Hydrogen on Corrosion Resistance of Zircaloy-4 in LiOH Aqueous Solution at 360 ℃
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1.Institute of Materials, Shanghai University;2.The Key Laboratory for Advance Micro-Analysis,Shanghai University

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    摘要:

    核反應堆運行時,鋯合金包殼的腐蝕和吸氫相伴發(fā)生,被鋯合金吸收后的氫不但會影響鋯合金的力學性能,同時對鋯合金的耐腐蝕性能也會產(chǎn)生一定的影響,其影響程度與合金成分和腐蝕條件密切相關。合金中的氫對Zr-4(Zr-1.3Sn-0.2Fe-0.1Cr, 質量分數(shù),%)合金在LiOH水溶液中的耐腐蝕性能影響機理尚不完全清楚,所以本文開展了預滲氫影響Zr-4合金在LiOH水溶液中耐腐蝕性能規(guī)律及其機理的研究工作。采用氣相滲氫法或電解滲氫法對Zr-4合金樣品進行滲氫,制備了低氫(20~120 μg/g)和高氫(120~250 μg/g)樣品。將滲氫和未滲氫的樣品同時放入高壓釜中進行360 ℃/18.6 MPa/0.01 M LiOH水溶液中的腐蝕試驗。采用高分辨掃描電子顯微鏡(HRSEM)觀察氧化膜斷口、內表面和外表面形貌;用卷曲法測量氧化膜內應力;采用二次離子質譜(SIMS)測定Zr-4樣品氧化膜中Li+濃度沿深度方向的分布。研究結果表明:3種氫含量樣品在LiOH水溶液中腐蝕時均發(fā)生明顯的腐蝕轉折,但樣品中的氫含量越高,轉折后的腐蝕速率越小,即耐腐蝕性能越好。與未滲氫樣品相比,滲氫樣品的氧化膜更加致密,氧化膜/金屬(O/M)界面的起伏程度更小,氧化膜顯微組織的演化更慢。滲氫樣品氧化膜中的應力水平較低,且隨氧化膜厚度增加應力下降的趨勢更平緩,同時氧化膜中的Li+濃度更低,且沿氧化膜深度方向上Li+濃度下降得更快。這說明合金中的氫可抑制Li+在氧化膜中的擴散、降低氧化膜中的應力水平,延緩氧化膜中空位擴散凝聚形成孔隙、孔隙連通發(fā)展成為微裂紋的過程,從而提高了Zr-4合金的耐腐蝕性能。

    Abstract:

    During the operation of nuclear plants, the reaction of Zr and water produces ZrO2 and hydrogen atoms, some of which enter the zirconium alloys. Hydrogen in zirconium alloys affects not only mechanical properties, but also corrosion resistance. The degree of influence is closely related to alloy composition and corrosion conditions. The corrosion mechanism Zr-4 (Zr-1.3Sn-0.2Fe-0.1Cr, mass fraction, %) alloy in LiOH aqueous solution affecting by hydrogen is still controversial. Therefore, the effect of pre-charging hydrogen on the corrosion resistance of Zr-4 in 0.01 M LiOH aqueous solution was investigated.Two batches of Zircaloy-4 specimens were pre-hydrided using gaseous or electrolytic hydrogen charging methods to obtain the predetermined hydrogen level: less than 120 μg/g H and more than 120 μg/g H. Then all the as-received specimens and hydrogen-charged specimens were corroded in lithiated water with 0.01 M LiOH at 360 ℃ and 18.6 MPa in a static autoclave. The mechanism about the effect of hydrogen on the corrosion behavior of zirconium alloys was discussed based on weight gain, microstructure of oxide films, compressive stress and Li+ depth profile in the oxide film. Results showed that Zircaloy-4 specimens with 20~250 μg/g hydrogen exhibited better corrosion resistance compared with the as-received ones. The corrosion resistance of Zircaloy-4 became better with increasing the hydrogen content. The integrity of the oxide film on the hydrogen-charged specimens was better than that on the as-received specimens, which indicates a slower microstructural evolution of the oxide film on the hydrogen-charged specimens. The hydrogen-charged specimens had a less undulate oxide/metal interface. Compared with the as-received specimens, the compressive stress in the oxide film on the hydrogen-charged specimens was lower and showed a less gradual gradient with the increase of oxide thickness. The concentration of Li+ in the oxide film on the hydrogen-charged specimens was lower, and it dropped down quickly along the depth of oxide film. In this way, the microstructural evolution of the oxide film was retarded and the corrosion resistance of Zircaloy-4 was improved by pre-charging hydrogen.

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徐詩彤,姚美意,毛亞婧,梁雪,彭劍超,周邦新.預滲氫對Zr-4合金在360 ℃/LiOH水溶液中耐腐蝕性能的影響[J].稀有金屬材料與工程,2021,50(2):670~678.[XU Shitong, YAO Meiyi, MAO Yajing, LIANG Xue, PENG Jianchao, Zhou Bangxin. Effect of Pre-charging Hydrogen on Corrosion Resistance of Zircaloy-4 in LiOH Aqueous Solution at 360 ℃[J]. Rare Metal Materials and Engineering,2021,50(2):670~678.]
DOI:10.12442/j. issn.1002-185X.20200159

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  • 收稿日期:2020-03-11
  • 最后修改日期:2020-05-11
  • 錄用日期:2020-05-27
  • 在線發(fā)布日期: 2021-03-09
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