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制備非晶薄帶冷卻輥流動(dòng)換熱特性及協(xié)同優(yōu)化
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太原理工大學(xué)

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國(guó)家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)


Flow and Heat Transfer Characteristics and Collaborative Optimization of Cooling roller for Preparing Amorphous Ribbons
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    摘要:

    為改善平面流鑄冷卻輥的換熱特性,提高Fe-Si-B非晶薄帶的橫向厚度均勻性,建立冷卻輥軸向換熱通道數(shù)值計(jì)算模型,在分析現(xiàn)有通道流動(dòng)換熱特性基礎(chǔ)上,提出一種球面形換熱通道設(shè)計(jì)方法。基于場(chǎng)協(xié)同理論,綜合換熱與流阻,對(duì)所提球面形通道進(jìn)行優(yōu)化,并進(jìn)行實(shí)驗(yàn)驗(yàn)證。結(jié)果表明:通道內(nèi)冷卻水換熱效率沿水流方向逐漸下降,與冷卻輥換熱主要發(fā)生在靠近冷卻輥內(nèi)壁位置,現(xiàn)有冷卻輥寬度中部溫度遠(yuǎn)大于兩端,軸向溫差明顯;球面形通道可以加強(qiáng)冷卻輥中部換熱,減小外壁溫度、熱變形和軸向變形差,進(jìn)而改善非晶薄帶橫向厚度均勻性;隨著球面半徑的減小,通道中部換熱明顯增強(qiáng),但流阻隨之急劇增大;綜合流阻與換熱特性,存在最優(yōu)通道優(yōu)化半徑。

    Abstract:

    In order to improve the heat transfer characteristics of plane flow casting cooling roll and improve the transverse thickness uniformity of Fe-Si-Be amorphous strip, a numerical model of axial heat transfer channel is established. Based on the analysis of the current axial flow and heat transfer characteristics of cooling roller, a design method of spherical heat transfer channel is proposed. Based on the field synergy theory, the spherical channel is optimized and verified by experiments. The results show that the heat transfer efficiency of the cooling water in the channel decreases gradually along the water flow direction, and the heat transfer mainly occurs near the inner wall of the cooling roller. The temperature in the middle of the existing cooling roller outer wall is much higher than that at both ends, and the axial temperature difference is obvious. The spherical channel can strengthen the heat transfer in the middle of the cooling roller, reduce the temperature, thermal deformation and axial deformation difference of the outer wall, and significantly improve the transverse thickness of the amorphous thin strip with the decrease of the radius of the sphere. The heat transfer in the middle of the channel increases obviously, but the flow resistance also increases sharply. There is an optimal channel optimization radius based on the comprehensive flow resistance and heat transfer characteristics conditions.

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李永康.制備非晶薄帶冷卻輥流動(dòng)換熱特性及協(xié)同優(yōu)化[J].稀有金屬材料與工程,2021,50(2):519~524.[liyongkang. Flow and Heat Transfer Characteristics and Collaborative Optimization of Cooling roller for Preparing Amorphous Ribbons[J]. Rare Metal Materials and Engineering,2021,50(2):519~524.]
DOI:10.12442/j. issn.1002-185X.20200115

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  • 收稿日期:2020-02-24
  • 最后修改日期:2020-05-09
  • 錄用日期:2020-05-27
  • 在線(xiàn)發(fā)布日期: 2021-03-09
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