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基于多材料打印制備梯度結(jié)構(gòu)電解電容器陽極塊
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作者單位:

1.貴州師范大學(xué)機(jī)械與電氣工程學(xué)院;2.中國振華集團(tuán)新云電子元器件有限責(zé)任公司

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中圖分類號(hào):

TM53;TP391.73;TG223;TB31;TQ135.13

基金項(xiàng)目:

貴州省科技計(jì)劃項(xiàng)目(黔科合平臺(tái)人才[2019]5649);貴州省科技計(jì)劃項(xiàng)目(黔科合LH字[2016]7221號(hào));貴州省“125計(jì)劃”重大科技專項(xiàng)(黔教合重大專項(xiàng)字[2014]029)


Fabrication of Gradient Electronlytic Capacitors Anode Pellet Based on Multi-material Printing
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Affiliation:

1.Guizhou Normal University;2.China Zhenhua Group Xinyun Electronic Components and Devices Co,Ltd

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    摘要:

    高功率密度固體鉭電容器陽極塊的設(shè)計(jì)、加工和制造是當(dāng)前研究的熱點(diǎn)和難點(diǎn)。實(shí)驗(yàn)借助多材料漿料直寫成型3D打印技術(shù)制備具有梯度結(jié)構(gòu)的固體鉭電容器陽極塊。研究了陽極塊打印制備工藝,分析了漿料配比、擠出量、層間距、打印速度等對(duì)成型效果的影響。結(jié)果表明,用鉭粉、粘結(jié)劑PVA(聚乙烯醇)和溶劑水(配比為7.5:1:5)配制的漿料在打印速度為3mm/s,氣壓為765KPa,打印針孔內(nèi)徑0.84mm,層間距0.5mm的條件下,通過模型設(shè)計(jì)、打印漿料配置、雙噴頭打印、引線插入(焊接)、矯形、燒結(jié)和化成等工藝,制備出的具有梯度結(jié)構(gòu)的陽極塊形狀規(guī)整,均勻,其收縮率在9.7%-14.5%之間,單位質(zhì)量的CV達(dá)到53200μF.V/g,相比同類產(chǎn)品增加了15.6%,基本達(dá)到工業(yè)化生產(chǎn)需求。該技術(shù)是現(xiàn)有加工制備技術(shù)的有益補(bǔ)充,是對(duì)高功率密度和能量密度電解電容器陽極塊制備技術(shù)的有益探索。

    Abstract:

    The design, processing and fabrication of high energy density and power density solid tantalum capacitor anode blocks are the hotspots and difficulties in current research.In the experiment, the anode block of tantalum capacitor with gradient structure was fabricated by using the direct writing 3D printing technology of multi-material slurry.The preparation technology of anode block printing was studied, and the influences of size ratio, extrusion amount, layer spacing and printing speed on the forming effect were analyzed.The results showed that the slurry prepared with tantalum powder, binder PVA (polyvinyl alcohol) and solvent water (ratio: 7.5:1:5) had a printing speed of 3 mm/s, a gas pressure of 765 KPa, and a print pinhole inner diameter of 0.84. Mm, layer spacing of 0.5mm, through the model design, print slurry configuration, dual nozzle printing, wire insertion (welding), orthopedic, sintering and chemical conversion processes, the anode block shape with gradient structure is regular and uniform The shrinkage rate is between 9.7% and 14.5%, and the CV per unit mass is 53200μF.V/g, which is 15.6% higher than that of similar products, which basically meets the industrial production demand. This technology is a beneficial supplement to the existing processing and preparation technology, and is a useful exploration of the high power density and energy density electrolytic capacitor anode block preparation technology.

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引用本文

張磊,田東斌,伍權(quán),曾玉如,鄭躍,湯耿.基于多材料打印制備梯度結(jié)構(gòu)電解電容器陽極塊[J].稀有金屬材料與工程,2020,49(11):3909~3913.[ZHANG Lei, TIAN Dongbin, WU Quan, ZENG Yuru, ZHENG Yue, Tang Geng. Fabrication of Gradient Electronlytic Capacitors Anode Pellet Based on Multi-material Printing[J]. Rare Metal Materials and Engineering,2020,49(11):3909~3913.]
DOI:10.12442/j. issn.1002-185X.20190994

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  • 收稿日期:2019-11-26
  • 最后修改日期:2019-12-24
  • 錄用日期:2020-01-03
  • 在線發(fā)布日期: 2020-12-09
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