2C,導(dǎo)致無(wú)粘結(jié)相硬質(zhì)合金的斷裂韌性嚴(yán)重下降。最佳燒結(jié)工藝為,燒結(jié)溫度1700 ℃,保溫60 min,壓力40 MPa,所得無(wú)粘結(jié)相硬質(zhì)合金致密度達(dá)到98.8%,平均晶粒尺寸為263.6 nm,維氏硬度和斷裂韌性分別為2887 kg.mm-2和7.1 MPa.mm1/2。"/>

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Pt催化作用下無(wú)氫碳化制備納米WC粉及其燒結(jié)性能研究
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南昌大學(xué)

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國(guó)家自然科學(xué)基金資助(5186040133);南昌大學(xué)研究生創(chuàng)新專項(xiàng)資金


Preparation and sintering properties of nano WC powder by Pt catalyzed hydrogen-free carbonization
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Nanchang University

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    摘要:

    針對(duì)無(wú)氫碳化中反應(yīng)速率緩慢、顆粒長(zhǎng)大的問題,在無(wú)氫碳化過程中添加少量Pt作為催化劑,制備納米WC粉。采用熱壓燒結(jié)對(duì)WC粉進(jìn)行燒結(jié)得到無(wú)粘結(jié)相硬質(zhì)合金。研究了Pt添加對(duì)WC粉的形貌和燒結(jié)性能的影響,以及Pt和燒結(jié)溫度對(duì)燒結(jié)樣品的致密化,組織和力學(xué)性能的影響。結(jié)果表明,少量的Pt可顯著降低無(wú)氫碳化溫度,制備的WC粉粒徑細(xì)小且均勻。隨著燒結(jié)溫度升高,無(wú)粘結(jié)相硬質(zhì)合金的致密度增加,晶粒尺寸增大,硬度與斷裂韌性增加,但燒結(jié)溫度過高,出現(xiàn)異常長(zhǎng)大晶粒和W2C,導(dǎo)致無(wú)粘結(jié)相硬質(zhì)合金的斷裂韌性嚴(yán)重下降。最佳燒結(jié)工藝為,燒結(jié)溫度1700 ℃,保溫60 min,壓力40 MPa,所得無(wú)粘結(jié)相硬質(zhì)合金致密度達(dá)到98.8%,平均晶粒尺寸為263.6 nm,維氏硬度和斷裂韌性分別為2887 kg.mm-2和7.1 MPa.mm1/2。

    Abstract:

    In order to solve the problem of slow reaction rate and particle growth in hydrogen-free carbonization, a amount of Pt (0.01 wt%) was added as catalyst in the carbonization process to improve the reaction rate and prepare nano WC powder.The binderless tungsten carbide was produced by hot press sintering (HPS) at 1400-1800 ℃ with an applied pressure of 40 MPa.The effects of Pt addition on the sintering performance and microstructure WC powder and the effects of Pt addition and the sintering temperature on the densification, microstructure and mechanical properties of the sintered sample were investigated.The results show that a amount of Pt (0.01 wt%) can significantly reduce the temperature of hydrogen-free carbonization, and the prepared WC powder has a fine and uniform particle size.As the sintering temperature increases, the density of binderless tungsten carbide increases, the grain size increases, and the hardness and fracture toughness increase. However, when the sintering temperature is too high, resulting in abnormal growth grains and W2C phase, which leads to a serious decline in the fracture toughness of binderless tungsten carbide. When the sintering tempertuare was 1700 ℃, the hardness and fracture toughness reached the maximum walues of 2887 kg.mm-2 and 7.1 MPa.mm1/2, respectively.

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陳偉聰,唐建成,葉楠. Pt催化作用下無(wú)氫碳化制備納米WC粉及其燒結(jié)性能研究[J].稀有金屬材料與工程,2020,49(11):3847~3853.[Chen Weicong, Tang Jiancheng, Ye Nan. Preparation and sintering properties of nano WC powder by Pt catalyzed hydrogen-free carbonization[J]. Rare Metal Materials and Engineering,2020,49(11):3847~3853.]
DOI:10.12442/j. issn.1002-185X.20190953

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  • 收稿日期:2019-11-14
  • 最后修改日期:2019-12-14
  • 錄用日期:2020-01-03
  • 在線發(fā)布日期: 2020-12-09
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