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氫對酸性氣田低合金鋼氫滲透及應力腐蝕行為的影響
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西南石油大學

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國家自然科學基金項目(面上項目,重點項目,重大項目)


Effect of Hydrogen on Hydrogen Permeation and Stress Corrosion Behavior of Low Alloy Steel in Acid Gas Field
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School of Material Science and Engineering,Southwest Petroleum University

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    摘要:

    采用電化學氫滲透、慢應變速率拉伸(SSRT)實驗和體視顯微鏡、SEM觀察斷口形貌的方法進行探究80SS低合金油管鋼在飽和CO2模擬采出水環(huán)境中,氫對氫滲透和應力腐蝕開裂行為的影響。結(jié)果表明,隨著溶液H+濃度增大,酸性的增加,氫滲透參數(shù)i^∞、D和"C" _"0" ^"H" 均會增大,有助于氫原子的擴散行為;在拉應力和氫原子的協(xié)同作用下,與空拉對比,80SS低合金鋼的斷裂時間減少了近50%,發(fā)生了由韌性斷裂到脆性斷裂的變化,隨著溶液氫濃度的增大,對鋼材引起的力學損傷增強,應力腐蝕敏感性增大;80SS鋼在含飽和CO2采出水介質(zhì)中拉伸時,預充氫前后的指數(shù)Iδ由3.16增大到8.49,預充氫加大了試樣的應力腐蝕開裂敏感性;在含1% HAc的飽和CO2采出水中拉伸時,預充氫前的微觀形貌呈現(xiàn)出河流花樣,出現(xiàn)準解理斷裂特征,而預充氫后的80SS鋼纖維區(qū)分布有不連續(xù)裂紋和小孔狀結(jié)構,與預充氫前的相比,預充氫增加了鋼的塑性性能,降低了鋼材的應力腐蝕開裂敏感性。

    Abstract:

    In this study, the effects of hydrogen concentration on hydrogen permeation and stress corrosion cracking behavior in 80SS low-alloy tubing steels in a saturated CO2 simulated produced water environment was explored by electrochemical hydrogen permeation, slow strain rate tension and stereo microscope, SEM methods. The results show that the acidity and the hydrogen permeation parameters i^∞, D and C_0^H were both increasing with the raise of the concentration of H+, which contributes to the diffusion behavior of hydrogen atoms. Since the synergistic effect of tensile stress and hydrogen atom, the fracture time of 80SS low alloy steel is reduced by nearly 50% compared with the tensile in air, and the change is occurred to ductile fracture to brittle fracture. As the hydrogen concentration of the solution increases, the mechanical damage of the steel and the stress corrosion sensitivity strengthen. Before and after pre-charged hydrogen the index Iδ changed from 3.16 to 8.49 when 80SS steel is stretched in a medium containing saturated CO2. Pre-charged hydrogen promoted the stress corrosion cracking sensitivity of the sample. When stretched in saturated CO2 produced water containing 1% HAc, the microscopic morphology before pre-charged hydrogen showed a river pattern with quasi-cleavage fracture characteristics. Discontinuous cracks and small pores are distributed with fiber area of 80SS steel of the pre-charged hydrogen. Compared with before pre-charged sample, pre-charged hydrogen improved the plastic properties of the steel and reduced the stress corrosion cracking sensitivity of the steel.

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王霞,周雯潔,侯鐸,蔣歡,侯麗.氫對酸性氣田低合金鋼氫滲透及應力腐蝕行為的影響[J].稀有金屬材料與工程,2020,49(11):3734~3740.[Wang Xia, Zhou Wenjie, Hou Duo, Jiang Huan, Hou Li. Effect of Hydrogen on Hydrogen Permeation and Stress Corrosion Behavior of Low Alloy Steel in Acid Gas Field[J]. Rare Metal Materials and Engineering,2020,49(11):3734~3740.]
DOI:10.12442/j. issn.1002-185X.20190879

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  • 收稿日期:2019-10-24
  • 最后修改日期:2019-12-30
  • 錄用日期:2020-01-03
  • 在線發(fā)布日期: 2020-12-09
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