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TC4鈦合金表面微弧氧化原位生長(zhǎng)自潤(rùn)滑MoS2/TiO2膜層研究
作者:
作者單位:

1.長(zhǎng)安大學(xué)材料科學(xué)與工程;2.西北有色金屬研究院

作者簡(jiǎn)介:

通訊作者:

中圖分類號(hào):

TG146.2+3; TG 174.4

基金項(xiàng)目:

國(guó)家自然科學(xué)(51471136),陜西省自然科學(xué)基金重點(diǎn)項(xiàng)目(2019JZ-27),陜西省陜煤聯(lián)合(2019JLM-47),凝固技術(shù)國(guó)家重點(diǎn)實(shí)驗(yàn)室開(kāi)放課題(SKLSP201750),中央高?;究蒲袠I(yè)務(wù)費(fèi)專項(xiàng)資金(300102319304,300102318101)


Study on the self-lubricating MoS2-TiO2 coating on TC4 surface by micro-arc oxidation
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Affiliation:

1.School of materials science and engineering,Chang’an University,Xi’an;2.Northwest Institute for nonferrous metal research,Xi’an

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    摘要:

    鈦合金表面減摩涂層的設(shè)計(jì)和制備是提升鈦合金構(gòu)件耐磨性能、保障服役安全的重要技術(shù)之一。針對(duì)于目前鈦合金減摩涂層中減摩劑分散不均勻,易于團(tuán)聚導(dǎo)致膜基結(jié)合力差等問(wèn)題,本論文采用一步微弧氧化技術(shù)在TC4合金表面原位生長(zhǎng)納米MoS2顆粒,制備具有減磨作用的MoS2/TiO2復(fù)合陶瓷膜層;討論了原位反應(yīng)中硫源添加量對(duì)膜層微觀結(jié)構(gòu)及耐磨性能的影響。結(jié)果表明:以Na2S和Na2MoO4分別為硫源和鉬源在TC4合金表面通過(guò)微弧氧化制備出了MoS2/TiO2復(fù)合陶瓷膜層;通過(guò)控制Na2S濃度可以原位生成具有小尺寸、均勻化分布的納米MoS2顆粒,并實(shí)現(xiàn)對(duì)MoS2含量和形態(tài)的調(diào)控。隨著Na2S濃度的增加,膜層結(jié)構(gòu)逐漸致密化且表面粗糙度較低,當(dāng)添加量到達(dá)60g/L時(shí),由于硫沉淀作用導(dǎo)致膜層開(kāi)始疏松,粗糙度增加。由于膜層表面和內(nèi)部均存在均勻化分布且具有自潤(rùn)滑作用的MoS2顆粒,所得膜層耐磨性較傳統(tǒng)微弧氧化膜層或直接添加MoS2顆粒所得膜層分別提高了395.4%、129.4%;同時(shí),膜基結(jié)合力較傳統(tǒng)微弧氧化提高了87.1%,達(dá)到了723.8N,說(shuō)明了該技術(shù)在保證良好的自潤(rùn)滑效果同時(shí)改善了膜基結(jié)合力。該研究結(jié)果可以為鈦合金耐磨涂層設(shè)計(jì)和制備提供新思路和研究方法。

    Abstract:

    The design and preparation of antifriction coating on titanium alloy surface is one of the important technologies to improve the wear resistance of titanium alloy components and ensure the safety in service. In order to solve the problems of uneven dispersion of antifriction agents and poor adhesion of coating caused by easy agglomeration in titanium alloy antifriction coating, this paper adopts one-step micro-arc oxidation technology to generate MoS2/TiO2 composite ceramic coating with anti-wear effect on the surface of titanium alloy in situ. The effects of sulfur source concentration on microstructure and wear resistance of the coating was discussed. The results showed that MoS2/TiO2 composite ceramic film was successfully prepared by micro-arc oxidation with Na2S and Na2MoO4 as sulfur source and molybdenum source respectively. By controlling Na2S concentration, nano-MoS2 particles with small size and uniform distribution can be generated in situ, and the content and morphology of MoS2 can be regulated. With the increase of Na2S concentration, the coating becomes compact and the roughness decrease. When the addition amount reached 60g/L, the coating turn into loose due to sulfur precipitation and the roughness increased. Due to the uniform distribution of MoS2 particles on the surface and inside of the coating, the abrasion resistance of the obtained coating improved by 395.4% and 129.4% respectively compared with the conventional micro-arc oxidation coating or the coating prepared by directly adding MoS2 particles into the electrolyte. At the same time, adhesion (reaching 723.8N) increased by 87.1% compared with traditional micro-arc oxidation, indicating that this technology not only guarantees good self-lubrication effect, but also improves adhesion of coating and matrix. The results can provide new ideas and research methods for the design and preparation of titanium alloy wear-resistant coatings.

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楊澤慧,王楠,陳永楠,張龍,陳宏,郝健民,趙永慶,史晨星,史文龍. TC4鈦合金表面微弧氧化原位生長(zhǎng)自潤(rùn)滑MoS2/TiO2膜層研究[J].稀有金屬材料與工程,2020,49(9):3195~3202.[Zehui Yang, Nan Wang, Yongnan Chen, Long Zhang, Hong Chen, Jianmin Hao, Yongqing Zhao, Chenxing Shi, Wenlong Shi. Study on the self-lubricating MoS2-TiO2 coating on TC4 surface by micro-arc oxidation[J]. Rare Metal Materials and Engineering,2020,49(9):3195~3202.]
DOI:10.12442/j. issn.1002-185X.20190703

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  • 收稿日期:2019-08-25
  • 最后修改日期:2019-10-06
  • 錄用日期:2019-10-11
  • 在線發(fā)布日期: 2020-10-15
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