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Al/Mg異種合金攪拌摩擦連接材料流動可視化和數(shù)值模擬研究
作者:
作者單位:

1.蘭州理工大學機電工程學院;2.南京航空航天大學機電學院;3.江西理工大學

作者簡介:

通訊作者:

中圖分類號:

TG453

基金項目:

甘肅省自然科學基金(18JR3RA146)


Study on visualization and simulation of the material flow in Al/Mg dissimilar friction stir joining
Author:
Affiliation:

1.School of Mechanical and Electrical Engineering,Lanzhou University of Technology;2.School of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics;3.Jiangxi University of Science and Technology,Institute of Engineering and Research

Fund Project:

Gansu Provincial Natural Science Foundation of China (18JR3RA146)

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    摘要:

    在攪拌摩擦焊接(FSW)過程中,連接區(qū)金屬材料的流動模式與接頭組織的形成密切相關,對接頭力學性能有著至關重要的影響。本文采用切片法研究了攪拌摩擦焊接接頭的材料流動。通過對接頭的三維重建,實現(xiàn)了流動材料的可視化,討論了接頭材料的流動模式和缺陷產(chǎn)生的原因?;谟嬎懔黧w力學(CFD)和多相流理論,本文建立了FSW過程中鋁合金/鎂合金材料流動的三維數(shù)學模型。通過在數(shù)值模型中加入分布的示蹤粒子,對不同連接參數(shù)下的材料流動模式進行分析和預測。結果表明:接頭上部材料流動強烈,材料整體向前進側遷移,接頭中部前進側鎂合金向接頭前部遷移,暫時形成的空腔由后退側遷移來的鋁合金填充。當不恰當?shù)墓に噮?shù)使材料流動不充分時,未被完全填充的空腔會形成孔洞缺陷。接頭整體材料主要以層流為主。在滿足材料流動熱輸入需要時,接頭材料的流動模式基本不發(fā)生改變,在高轉速過熱條件下,材料的遷移距離和混合模式會發(fā)生改變,兩材料圍繞攪拌頭以層流模式多次越過對接線并充分混合,同時在后退側產(chǎn)生紊流現(xiàn)象。

    Abstract:

    The flow pattern of materials is closely related to the formation of joint structure, has a crucial influence on the mechanical properties of joints for friction stir welding. The material flow of the joint was studied by slicing method which was adopted to observe different layer for dissimilar friction stir butt welding. The visualization of the flow material was accomplished by 3D reconstruction of the joint, which shows the flow pattern of the joint and the cause of the defect. The three-dimensional mathematical model of the flow of Al/Mg materials in FSW process is established based on computational fluid dynamics (CFD) and multiphase flow theory in this paper. The material flow patterns are analysed and predicted under different welding parameters by the distribution of tracing particles added in numerical models. The study reveals that the flow of material in the upper part of the joint is strong, the material moves to the front of tool as a whole. The magnesium alloy of the middle part in the advancing side of the joint moves forward to the front of the tool, and the temporarily cavity is filled with aluminum alloy from the retreating side. The cavity which is not completely filled will form a hole defect when the material flow is not enough due to improper process parameters. The whole joint material is mainly laminar flow. The flow mode of joint material basically does not change when the heat input is satisfied. The transfer distance and mixing mode of material will change under the condition of high rotation speed or overheat. The two materials cross the butt line for many times in mode of laminar flow around the tool and mix fully when the turbulence occurs at the retreating side.

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引用本文

宋 波,翟洋洋,左敦穩(wěn),鄧永芳. Al/Mg異種合金攪拌摩擦連接材料流動可視化和數(shù)值模擬研究[J].稀有金屬材料與工程,2020,49(5):1483~1490.[Song Bo, Zhai Yangyang, Zuo Dunwen, Deng Yongfang. Study on visualization and simulation of the material flow in Al/Mg dissimilar friction stir joining[J]. Rare Metal Materials and Engineering,2020,49(5):1483~1490.]
DOI:10.12442/j. issn.1002-185X.20190686

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  • 收稿日期:2019-08-21
  • 最后修改日期:2020-03-12
  • 錄用日期:2019-12-10
  • 在線發(fā)布日期: 2020-06-05
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