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單晶渦輪葉片長(zhǎng)期服役組織演化及性能退化分析
作者:
作者單位:

1.中國(guó)航發(fā)北京航空材料研究院;2.南昌航空大學(xué) 測(cè)試與光電工程學(xué)院

作者簡(jiǎn)介:

通訊作者:

中圖分類號(hào):

TG113.12

基金項(xiàng)目:

航空科學(xué)基金資助(2015ZE21044)


Metallographic Structure Evolution and Mechanical Property Degradation Analysis of Single Crystal Turbine Blades after Long-Term Service
Author:
Affiliation:

1.AECC Beijing Institute of Aeronautical Materials;2.School of Measuring and Optical Engineering,Nanchang Hangkong University

Fund Project:

Aeronautical Science Foundation of China

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    摘要:

    為對(duì)單晶渦輪葉片長(zhǎng)時(shí)服役后的顯微組織損傷及力學(xué)性能退化程度進(jìn)行評(píng)價(jià),分別選用服役時(shí)間為25000h和50000h的燃?xì)廨啓C(jī)用高壓渦輪葉片,截取葉身中部材料進(jìn)行組織定量表征和顯微硬度測(cè)試。定量測(cè)算了不同服役時(shí)間和不同位置的γ"相尺寸、體積分?jǐn)?shù),二次γ"相尺寸,基體通道寬度,并進(jìn)行了維氏硬度測(cè)試。結(jié)果表明:同一服役時(shí)間不同位置γ"相尺寸粗化程度不同,前緣、尾緣高溫區(qū)γ"相尺寸大于葉盆、葉背處,而體積分?jǐn)?shù)稍小于其他兩處;服役50000h的葉片γ"相尺寸大于相同位置處服役25000h葉片,體積分?jǐn)?shù)呈相反規(guī)律;部分位置存在二次γ"相析出現(xiàn)象,二次γ"相析出位置基體通道寬度明顯增加,經(jīng)1100℃/2h空冷/爐冷實(shí)驗(yàn)驗(yàn)證,二次γ"相析出與工作高溫及冷卻方式有關(guān);尾緣服役異常高溫區(qū)出現(xiàn)TCP相,該相富含W、Re元素,經(jīng)分析為μ相;不同服役時(shí)長(zhǎng)前緣、尾緣位置顯微硬度均下降明顯,且顯微硬度下降與γ"相尺寸增大呈負(fù)相關(guān)、體積分?jǐn)?shù)減少呈正相關(guān)關(guān)系,γ"相尺寸、體積分?jǐn)?shù)可作為本材料損傷評(píng)價(jià)參量。

    Abstract:

    In order to evaluate the damage of microstructure and the deterioration of mechanical properties after long-term service of single crystal turbine blades. This paper selects the high pressure turbine blades of gas turbines that have served 25000h and 50000h respectively. The material in the middle of the blade body was selected for metallographic structure quantitative analysis and microhardness test. The γ" phase size, γ" phase volume fraction, secondary γ" phase size, γ matrix channel width with different service time and at different positions were measured. And the Vickers hardness were tested. The results show that the γ" phase size of different positions in the same leaf is different; The γ" phase size at the leading edge and the trailing edge which working at high temperature is larger than Pressure side and Suction side;however, the γ" phase volume fraction is slightly smaller than the other two; the γ" phase size of serviced 50,000h blade is greater than the serviced 25000h γ" phase size at the same position; the volume fraction is in the opposite order; secondary γ" phase appears in some positions, the width of the base channel is significantly increase at the secondary γ" phase precipitation position; it is verified by 1100 °C/2h-air+cooling/furnace cooling experiment that the secondary γ" phase precipitation is related to the working high temperature and cooling way; the TCP phase which contains many W, Re elements appears in the abnormally high temperature region of the trailing edge, and the phase is identified as the μ phase; the microhardness of the leading edge and trailing edge position of different service time decrease significantly, and the decrease of microhardness is positively correlated with the increase of γ" phase size and decline of volume fraction.; therefore, the γ" phase size and volume fraction can be used as the evaluation parameters of the tissue damage of the material.

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李 振,劉新靈,陳 星,方明亮,王 劍,劉昌奎,李志農(nóng).單晶渦輪葉片長(zhǎng)期服役組織演化及性能退化分析[J].稀有金屬材料與工程,2020,49(8):2730~2737.[Li zhen, Liu Xinling, Chen xing, Fang Mingliang, Wang Jian, Liu Changkui, Li Zhinong. Metallographic Structure Evolution and Mechanical Property Degradation Analysis of Single Crystal Turbine Blades after Long-Term Service[J]. Rare Metal Materials and Engineering,2020,49(8):2730~2737.]
DOI:10.12442/j. issn.1002-185X.20190607

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  • 收稿日期:2019-07-18
  • 最后修改日期:2019-10-06
  • 錄用日期:2019-10-11
  • 在線發(fā)布日期: 2020-09-27
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