取向極圖和金相組織的模擬和實(shí)驗(yàn)對(duì)照,表明Ti含量的變化對(duì)ZL201鋁合金副車架的微觀組織的晶粒細(xì)化效果有顯著影響。隨著鈦含量的增加,新相Al3Ti促進(jìn)了晶粒細(xì)化和組成的均勻性。從模擬的<100>極圖可知,Ti含量的增加有利于晶粒的擇優(yōu)取向,而且晶粒細(xì)化的方式是通過(guò)減緩晶粒之間的生長(zhǎng)競(jìng)爭(zhēng)性來(lái)實(shí)現(xiàn)的。模擬的結(jié)果與實(shí)驗(yàn)得到的金相組織基本一致。"/>

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ZL201鋁合金副車架凝固過(guò)程的微觀組織模擬
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作者單位:

1.昆明理工大學(xué);2.云南省鋁業(yè)有限公司

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基金項(xiàng)目:

國(guó)家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)


Microstructure simulation of ZL201 aluminum alloy auxiliary frame in solidification process
Author:
Affiliation:

1.Kunming University of Science and Technology;2.Yunnan Aluminium Co,Ltd

Fund Project:

The National Natural Science Foundation of China

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    摘要:

    采用元胞自動(dòng)化(CA)方法對(duì)ZL201鋁合金副車架的凝固過(guò)程和顯微組織進(jìn)行了模擬,建立了溫度場(chǎng)和組織模擬場(chǎng)(CAFE)。對(duì)于面、體網(wǎng)格的劃分,根據(jù)ZL201鋁合的固相線和液相線分別確定了六種不同的形核面。溫度場(chǎng)的凝固過(guò)程模擬結(jié)果表明通過(guò)油冷可以很好地控制形核率和生長(zhǎng)速率在最合適的范圍內(nèi),形核率為1/276 s·cm3,生長(zhǎng)速率為65.2μm/s。通過(guò)熱力學(xué)相圖的計(jì)算結(jié)果表明Al3Ti相的形成過(guò)程,它從周圍的鋁原子中吸收共價(jià)電子。隨著鈦含量的增加,Al3Ti的析出溫度升高。此外,Al3Ti的含量也從0.144mol%提高到0.698mol%,晶粒細(xì)化的效果也隨之越來(lái)越明顯。通過(guò)對(duì)ZL201鋁合金副車架的微觀組織、對(duì)應(yīng)的<100>取向極圖和金相組織的模擬和實(shí)驗(yàn)對(duì)照,表明Ti含量的變化對(duì)ZL201鋁合金副車架的微觀組織的晶粒細(xì)化效果有顯著影響。隨著鈦含量的增加,新相Al3Ti促進(jìn)了晶粒細(xì)化和組成的均勻性。從模擬的<100>極圖可知,Ti含量的增加有利于晶粒的擇優(yōu)取向,而且晶粒細(xì)化的方式是通過(guò)減緩晶粒之間的生長(zhǎng)競(jìng)爭(zhēng)性來(lái)實(shí)現(xiàn)的。模擬的結(jié)果與實(shí)驗(yàn)得到的金相組織基本一致。

    Abstract:

    The solidification process and microstructure of ZL201 aluminum alloy auxiliary frame were simulated by Cellular Automation(CA) method, and the temperature field and CAFE(microstructure simulation) field were established. According to the solid and liquid phase lines of ZL201 aluminum alloy, the six different nucleating surfaces were determined. The simulation results of temperature field show that the nucleation rate and growth rate can be controlled in the most suitable range by oil cooling. The nucleation rate is 1/276 s·cm3and growth rate is 65.2μm/s. The calculation results of thermodynamic phase diagram show that in the formation process of Al3Ti phase, which absorbs covalent electrons from surrounding aluminum atoms. With the increasing of titanium content, the precipitation temperature of Al3Ti increases. In addition, the content of Al3Ti has increased from 0.144mol% to 0.698mol%, and the effect of grain refinement became more and more obvious. Through the simulation of the microstructure of ZL201 aluminum alloy auxiliary frame, the corresponding <100> polar diagram and the experimental metallographic structure, it is shown that the change of Ti content has a significant impact on the grain refinement effect of ZL201 aluminum alloy auxiliary frame microstructure. With the increasing of titanium content, the new phase Al3Ti promotes grain refinement and composition uniformity. It can be seen from the simulated polar diagram of <100> that the increase of Ti content is conducive to the preferential orientation of grains, and the grain refinement is achieved by slowing down the competition among grains. The results of simulation are basically consistent with the metallographic structure obtained by experiment.

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陳俊宇,邱哲生,李佳奇,嚴(yán)繼康. ZL201鋁合金副車架凝固過(guò)程的微觀組織模擬[J].稀有金屬材料與工程,2020,49(9):2966~2972.[Chen Jun-yu, Qiu zhe-sheng, Li jia-qi, Yan Ji-kang. Microstructure simulation of ZL201 aluminum alloy auxiliary frame in solidification process[J]. Rare Metal Materials and Engineering,2020,49(9):2966~2972.]
DOI:10.12442/j. issn.1002-185X.20190563

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  • 收稿日期:2019-07-04
  • 最后修改日期:2019-10-23
  • 錄用日期:2019-11-12
  • 在線發(fā)布日期: 2020-10-15
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