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原位合成WC-6Co復(fù)合粉末制備超細YG6硬質(zhì)合金
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1.合肥工業(yè)大學(xué);2.湖南頂立科技有限公司

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In-situ Preparation of Ultra-fine YG6 Cemented Carbide via Sintering of WC-6Co Composite Powder
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1.School of Materials Science and Engineering,Hefei University of Technology;2.Advanced Corporation for Materials Equipment

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    摘要:

    將原位合成WC-6Co復(fù)合粉末采用干袋式冷等靜壓壓制成型(壓制壓力1000bar、保壓時間15s),將壓制好的坯料采用低壓燒結(jié)爐燒結(jié)(燒結(jié)溫度1360℃,燒結(jié)時間40min,加壓5MPa,保溫保壓時間20min),燒結(jié)制備超細YG6硬質(zhì)合金,對合金的形貌、金相組織及物理力學(xué)性能分析,結(jié)果表明:原位合成WC-6Co復(fù)合粉末制備的超細YG6硬質(zhì)合金,晶粒異常長大,WC平均晶粒度為0.8μm,硬度HV30為2150±10較傳統(tǒng)超細YG6X硬度高。再將WC-6Co復(fù)合粉末采用滾動濕磨,壓力式噴霧干燥,摻成型劑,擠壓成型,低壓燒結(jié)等工序制備超細YG6硬質(zhì)合金,通過研究不同晶粒長大抑制劑配比,球磨時間,擠壓壓力,燒結(jié)溫度對合金性能的影響,結(jié)果表明:添加0.3wt%VC、0.8wt%Cr3C2,濕磨48h,擠壓壓力24MPa,燒結(jié)溫度1340℃,制備的超細YG6硬質(zhì)合金WC晶粒均勻,無異常長大的WC晶粒,WC平均晶粒度為0.4μm,呈多邊形,外形較圓。強度、硬度最高,TRS為2250±20MPa、HV30為2260±10。斷口形貌為沿晶斷裂,沿WC與WC晶界斷裂或WC與Co晶界斷裂。

    Abstract:

    The in-situ Preparation of WC-6Co composite powder was subjected to dry-bag type cold iso-static pressing without any pre-treatment (The pressing pressure was 1000 bar and the holding time was 15 s). Ultra-fine YG6 cemented carbide was prepared by sintering the pressed blank in a low-pressure sintering furnace at a (sintering temperature of 1360 ℃ with 40 min sintering time, and it was kept under 5 MPa pressure holding for 20 min). To analysis the morphology, metallography and physical mechanics properties of the YG6 cemented carbide, The results showed that: abnormal grain growth can be observed from the Ultra-fine YG6 cemented carbide, the average grain size of the WC alloy is 0.8 μm; The hardness HV30 is 2150±10, which is higher than the conventional Ultra-fine YG6X cemented carbide. Then, the composite powder of WC-6Co was produced to ultra-fine size YG6 cemented carbide through processes of wet-milling, pressure type spray drying, binder adding, extrusion forming, low-pressure sintering. Through the analysis of the effects of different grain growth inhibitor ratios, ball-milling time, extrusion pressure and sintering temperature on the properties of the alloy were investigated by testing the mechanical to the physical properties of the carbide, the results showed that: when 0.3 wt % VC and 0.8 wt % Cr3C2 were added, wet milling 48h , extrusion at 24 MPa pressure and sintering temperature of 1340 ℃, the produced Ultra-fine YG6 cemented carbide has homogenous WC grain size, No WC grains with abnormal growth can be observed from the Metallographic diagram of the YG6 cemented carbide. The average grain size of WC alloy is 0.4 μm, and the grains are in polygonal shapes with relatively round outlines. The strength and hardness of YG6 cemented carbide prepared under these conditions are the highest. The TRS of YG6 cemented carbide is 2250±20 MPa, and the HV30 is 2260±10. Intergranular fracture, along the WC and WC grain boundary fracture or WC and Co grain boundary fracture can be observed from the morphology of fractures.

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朱二濤,張久興,楊新宇,潘亞飛,羊建高.原位合成WC-6Co復(fù)合粉末制備超細YG6硬質(zhì)合金[J].稀有金屬材料與工程,2020,49(7):2501~2510.[Zhu Ertao, Zhang Jiuxing, Yang Xinyu, Pan Yafei, Yang Jiangao. In-situ Preparation of Ultra-fine YG6 Cemented Carbide via Sintering of WC-6Co Composite Powder[J]. Rare Metal Materials and Engineering,2020,49(7):2501~2510.]
DOI:10.12442/j. issn.1002-185X.20190561

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  • 收稿日期:2019-07-03
  • 最后修改日期:2019-08-14
  • 錄用日期:2019-08-21
  • 在線發(fā)布日期: 2020-08-31
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