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20輥軋機(jī)軋制寬幅工業(yè)純鈦帶的變形行為研究
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1.北京科技大學(xué);2.湖南湘投金天鈦金屬股份有限公司

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國(guó)家自然科學(xué)基金資助(項(xiàng)目號(hào)51674028)廣西創(chuàng)新驅(qū)動(dòng)發(fā)展專項(xiàng)資金項(xiàng)目(桂科AA17202008)中央高?;究蒲袠I(yè)務(wù)費(fèi)專項(xiàng)資金資助項(xiàng)目(RFR-NP-18-006)


Modeling and Simulation of Wide Commercial Pure Titanium Strip Rolling on Sendzimir 20-high Mill
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1.University of Science and Technology Beijing;2.Hunan Xiangtou Goldsky Titanium Metal Co,Ltd

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    摘要:

    國(guó)內(nèi)某廠森吉米爾20輥軋機(jī)在軋制寬幅工業(yè)純鈦帶時(shí)二肋浪形問(wèn)題頻繁發(fā)生且不易調(diào)控,為了掌握現(xiàn)有板形調(diào)控手段的調(diào)控規(guī)律,以期達(dá)到提供合理調(diào)控策略來(lái)解決二肋浪形問(wèn)題的目的,基于ABAQUS有限元軟件,考慮了鈦金屬的各向異性力學(xué)特點(diǎn),建立了可實(shí)現(xiàn)工作輥與軋件動(dòng)態(tài)軋制過(guò)程的20輥軋機(jī)輥系-軋件一體化模型,并利用實(shí)際軋制數(shù)據(jù)對(duì)模型計(jì)算精度進(jìn)行了驗(yàn)證。同時(shí),利用該模型對(duì)20輥軋機(jī)軋制寬幅工業(yè)純鈦帶的單一以及組合板形調(diào)控特性進(jìn)行了仿真研究,結(jié)果表明:支承輥1#與7#、2#與6#對(duì)稱位置分段壓下與一中間錐輥竄輥組合調(diào)節(jié)時(shí),隨著竄輥量的增加,距邊部75-300 mm區(qū)域厚度減薄最為顯著,將導(dǎo)致或加劇該區(qū)域的二肋浪形;3#與5#、4#對(duì)稱位置分段壓下與一中間錐輥竄輥組合調(diào)節(jié)后,對(duì)緩解二肋浪形問(wèn)題具有一定作用;此外,還發(fā)現(xiàn)一中間錐輥竄輥調(diào)節(jié)無(wú)法解決二肋浪形問(wèn)題。最后,結(jié)合20輥軋機(jī)板形調(diào)控特性,提出了一種能夠減小二肋浪形區(qū)的壓應(yīng)力的分段壓下組合方案,工業(yè)實(shí)驗(yàn)證明分段壓下組合方案實(shí)施后二肋浪形區(qū)壓應(yīng)力下降60%,有效緩解了20輥軋機(jī)軋制寬幅鈦帶時(shí)的二肋浪形缺陷及程度。

    Abstract:

    In order to grasp the regulation law of existing shape control means and to provide reasonable control strategy to solve the problem of double-rib wave, the problem of double-rib wave occurred frequently and was difficult to control when Sendzimir 20-high rolling mill rolled wide industrial pure titanium strip,Based on ABAQUS finite element software and considering the anisotropic mechanical characteristics of commercial pure titanium strip rolling, an integrated roller-strip model of 20-high rolling mill for realizing the dynamic rolling process of work roll and strip was established., and the calculation accuracy of the model is verified by the actual industrial rolling data. The model is used to simulate the single and combined shape control characteristics of wide industrial pure titanium strip rolled by 20-high rolling mill. The results show that the thickness of 75-300 mm from the edge decreases most significantly with the increase of roll channeling when the backup roll 1 # and 7 #, 2 # and 6 #symmetrical position subsection pressing is combined with the middle cone roll channeling roll, which will lead to or aggravate the double-rib wave; the combination of 3 # and 5 #, 4 # symmetrical position subsection pressing and the middle cone roll channeling can alleviate the problem of the two rib waveform, and it is also found that the adjustment of the middle cone roll channeling can not solve the problem of the double-rib wave.Finally, combined with the shape control characteristics of 20-high rolling mill, a piecewise reduction combination scheme is proposed, which can reduce the compressive stress in the double-rib wave zone,Industrial experiments show that the compressive stress in the double-rib wave zone decreases by 60% after the implementation of the piecewise reduction combination scheme, which effectively alleviates the double-rib wave defects when rolling wide titanium strip on 20-high rolling mill.#$NLKeywords: sendzimir 20-high mill; wide commercial pure titanium strip; high-order buckle; finite element; shape control characteristics;

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引用本文

周冠禹,何安瑞,劉超,周明偉,秦劍,劉正喬.20輥軋機(jī)軋制寬幅工業(yè)純鈦帶的變形行為研究[J].稀有金屬材料與工程,2020,49(7):2333~2339.[Zhou Guanyu, He Anrui, Liu Chao, Zhou Mingwei, Qin Jian, Liu Zhengqiao. Modeling and Simulation of Wide Commercial Pure Titanium Strip Rolling on Sendzimir 20-high Mill[J]. Rare Metal Materials and Engineering,2020,49(7):2333~2339.]
DOI:10.12442/j. issn.1002-185X.20190491

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  • 收稿日期:2019-06-10
  • 最后修改日期:2019-07-31
  • 錄用日期:2019-08-21
  • 在線發(fā)布日期: 2020-08-31
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