2鈍化膜的鈦氧鍵發(fā)生不同程度斷裂,并且隨著溫度升高、堿性增強(qiáng),TiO2與溶液的界面結(jié)合能逐漸增大,鈍化膜的熱力學(xué)穩(wěn)定性明顯降低;在堿性焦磷酸鉀溶液中,TiO2鈍化膜均可與K2HPO4、K3PO4反應(yīng)生成疏松多孔的KTiOPO4腐蝕產(chǎn)物膜,但TiO2與K3PO4反應(yīng)的熱力學(xué)傾向更大。"/>

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高pH值完井液中鈦合金管材的腐蝕行為研究
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1.西安石油大學(xué)材料科學(xué)與工程學(xué)院;2.中國石油大學(xué)(北京)新能源與材料學(xué)院;3.塔里木油田分公司油氣工程研究院

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國家自然科學(xué)基金資助項(xiàng)目(51601148);陜西省自然科學(xué)基金資助項(xiàng)目(2016JM5064, 2018JQ5108)


Corrosion behavior of titanium alloy OCTG in high pH value completion fluid
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1.School of Material Science and Engineering,Xi’an Shiyou University,Xi’an;2.Petroleum Engineering Institute,PetrochinaTarim Oilfield Company

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    摘要:

    在鈦合金管材高溫高壓腐蝕實(shí)驗(yàn)的基礎(chǔ)上,通過原位電化學(xué)測試以及鈦合金鈍化膜穩(wěn)定性的分子動(dòng)力學(xué)模擬和反應(yīng)焓變的第一性原理計(jì)算,探討鈦合金管材在高pH值完井液的腐蝕機(jī)理。結(jié)果表明:TC4鈦合金在180℃的高pH值磷酸鹽完井液中的腐蝕極為嚴(yán)重,其均勻腐蝕速率高達(dá)0.4429mm/a;TC4鈦合金在高pH值磷酸鹽完井液中的腐蝕反應(yīng)為陽極反應(yīng)過程控制,隨著溫度升高,其腐蝕電位、腐蝕產(chǎn)物膜的膜阻和極化電阻顯著降低,腐蝕反應(yīng)的熱力學(xué)驅(qū)動(dòng)力增大、動(dòng)力學(xué)阻力降低,TC4鈦合金的腐蝕電流密度顯著升高;在堿性溶液中,TiO2鈍化膜的鈦氧鍵發(fā)生不同程度斷裂,并且隨著溫度升高、堿性增強(qiáng),TiO2與溶液的界面結(jié)合能逐漸增大,鈍化膜的熱力學(xué)穩(wěn)定性明顯降低;在堿性焦磷酸鉀溶液中,TiO2鈍化膜均可與K2HPO4、K3PO4反應(yīng)生成疏松多孔的KTiOPO4腐蝕產(chǎn)物膜,但TiO2與K3PO4反應(yīng)的熱力學(xué)傾向更大。

    Abstract:

    Based on the high temperature and high pressure corrosion tests, the corrosion behavior of titanium alloy OCTG (oil country tubular goods) in high pH value completion fluid was studied by in-situelectrochemical measurement, the stability of titanium alloy passivation film was investigated by molecular dynamic simulation of thermodynamic, and the reaction enthalpy was calculated by using first-principles method. The results show the corrosion of TC4 alloy in high pH value phosphate completion fluid is very serious, and the uniform corrosion rate is as high as 0.4429 mm/a.The corrosion reaction of TC4 alloy in high pH value phosphate completion fluid is controlled by anodic reaction process.With the increase of temperature, the corrosion potential, the film resistance of corrosion product scale and the polarization resistance decrease significantly, the thermodynamic driving force of corrosion reaction increases, while the dynamic resistance decreases, and the corrosion current density of TC4 alloy increases significantly. In TiO2 passivation film, the titanium-oxygen bonds of TiO2 is tending to break due to the immersion of alkaline solution. Furthermore, the interfacial bonding energy between TiO2 and aqueous solution increases gradually with the increasing of temperature and alkalinity, so the thermodynamic stability of passivation film decreases. In alkaline potassium pyrophosphate solution, TiO2 passivation film can react with K2HPO4 and K3PO4 to form porous KTiOPO4 corrosion product scale, but the thermodynamic tendency of the reaction between TiO2 and K3PO4 is more obvious.

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呂祥鴻,劉樂樂,李健,于浩波,謝俊鋒.高pH值完井液中鈦合金管材的腐蝕行為研究[J].稀有金屬材料與工程,2020,49(7):2326~2332.[Lv Xianghong, Liu Lele, Li Jian, Yu Haobo, Xie Junfeng. Corrosion behavior of titanium alloy OCTG in high pH value completion fluid[J]. Rare Metal Materials and Engineering,2020,49(7):2326~2332.]
DOI:10.12442/j. issn.1002-185X.20190460

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  • 收稿日期:2019-05-28
  • 最后修改日期:2019-06-13
  • 錄用日期:2019-07-02
  • 在線發(fā)布日期: 2020-08-31
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