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鋁合金表面激光熔覆鎳基復(fù)合涂層的組織與磨損性能
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南昌大學(xué)機電工程學(xué)院

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the Natural Science Foundation of Jiangxi Province, China (20181BAB206026, 20171BAB206034)


Microstructure and wear properties of Ni-based composite layer on aluminum alloy by laser cladding
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Department of Materials Processing Engineering,School of Mechanical and Electrical Engineering,Nanchang University

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the Natural Science Foundation of Jiangxi Province, China (20181BAB206026, 20171BAB206034)

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    摘要:

    利用SEM、EDS、磨損試驗機及硬度測試儀等設(shè)備對鋁合金表面激光熔覆層的組織與磨損性能開展了研究。結(jié)果表明當掃描速度為5mm/s時,熔覆層氣孔、裂紋等缺陷相對較少;在熔覆層頂部生成了許多塊狀及網(wǎng)狀的Ni-Al金屬間化合物,中部生成了(Ni, Cr, Fe)XCy金屬間化合物,底部存在大量具有明顯生長方向性的柱狀α-Al枝晶。熔覆層頂部及中部保持著高硬度值,中部硬度最高值達820HV,是熔覆層底部硬度值的5倍以上。硬度值在熔覆層中部的末端開始顯著下降。熔覆層的摩擦系數(shù)根據(jù)載何不同其值在0.37-0.43間,并隨著載荷增加而有所降低。主要原因是Ni-Al和(Ni, Cr, Fe)XCy金屬間化合物等強化相在熔覆層中生成及其均勻分布在熔覆層的中上層改善了材料的硬度及磨損性能。

    Abstract:

    The microstructure and wear properties of Ni-based composite coatings on aluminum alloy by laser cladding were investigated by means of SEM, EDS, a microhardness tester and friction tester. The results showed that the holes and cracks are relatively few in the layer when the scanning speeds of 5 mm/s.Many massive and continuous network Ni-Al intermetallic compounds formed at top of the cladding layer, and (Ni, Cr, Fe) XCy intermetallic compounds were formed at the middle of the cladding layer. The microstructure of the bottom cladding layer consisted of the columnar α-Al dendrite with obvious growth direction. The middle and the top of the cladding layer maintained a high microhardness value. The microhardness of the middle of layer had a maximum value of 820HV, which was more than 5 times that of the bottom of the cladding layer. The microhardness decreased sharply at the end of the middle of layer. The friction coefficients of the layer have a fluctuation with the different of load, and it decreased with the load increasing. The Ni-Al and (Ni, Cr, Fe) XCy intermetallic, forming and distributing on the top and middle of the cladding layer were the primary reason for the improvement of the microhardness and wear of the layer.

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吳孝泉,閆洪,辛勇,喻保標,胡志,孫勇輝,曹澤宇.鋁合金表面激光熔覆鎳基復(fù)合涂層的組織與磨損性能[J].稀有金屬材料與工程,2020,49(8):2574~2582.[WU Xiaoquan, YAN Hong, XIN Yong, YU Baobiao, HU Zhi, SUN Yonghui, CAO Zeyu. Microstructure and wear properties of Ni-based composite layer on aluminum alloy by laser cladding[J]. Rare Metal Materials and Engineering,2020,49(8):2574~2582.]
DOI:10.12442/j. issn.1002-185X.20190406

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  • 收稿日期:2019-05-13
  • 最后修改日期:2020-07-01
  • 錄用日期:2019-07-24
  • 在線發(fā)布日期: 2020-09-27
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