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低壓冷噴涂Cu-Zn復(fù)合涂層耐蝕性能的研究
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蘭州理工大學(xué)材料科學(xué)與工程學(xué)院

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國(guó)家重點(diǎn)研發(fā)計(jì)劃(2016YFE0111400);甘肅省重點(diǎn)研究項(xiàng)目(17YFIWA159);中國(guó)博士后科學(xué)(2018-63-200618-34)


Corrosion Resistance of Low Pressure Cold Sprayed Cu-Zn Composite Coatings
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School of Materials Science and Engineering,Lanzhou University of Technology

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    摘要:

    本文使用低壓冷噴涂技術(shù),分別在45#鋼基體與45#鋼加鍍鉻層基體上制備銅鋅涂層試樣。通過(guò)靜態(tài)浸泡與銅加速醋酸鹽霧腐蝕試驗(yàn)(CASS)對(duì)涂層和涂層加鍍鉻層試樣的腐蝕性能進(jìn)行研究;采用SEM、XPS對(duì)腐蝕前后涂層與鍍鉻層的微觀形貌與元素進(jìn)行表征。結(jié)果表明:靜態(tài)腐蝕過(guò)程中,銅鋅涂層的耐腐蝕性優(yōu)于銅鋅涂層加鍍鉻層;CASS實(shí)驗(yàn)中,隨著原始粉體中鋅含量的增加,涂層試樣與涂層加鍍鉻層試樣的耐腐蝕性能提高,當(dāng)銅鋅比為6:4時(shí),對(duì)應(yīng)涂層試樣、涂層加鍍鉻層試樣與純鍍鉻層的耐腐性能達(dá)到六級(jí)。銅鋅涂層在腐蝕液中由于電化學(xué)腐蝕及氯化作用,導(dǎo)致銅鋅均發(fā)生了腐蝕,其腐蝕產(chǎn)物主要為Zn(OH)2、Cu2O與CuCl2。銅鋅涂層加鍍鉻層試樣在腐蝕過(guò)程中,鋅的腐蝕在一定成上可以起到減緩鍍鉻層腐蝕的作用,這種減緩的作用與鍍鉻層上析出的銅膜共同保護(hù)鍍鉻層,增強(qiáng)其耐腐蝕性能。

    Abstract:

    In this paper, a low-pressure cold spray technique was used to prepare copper-zinc coated samples on 45# steel substrate and 45# steel plus chrome-plated substrate. Corrosion performance of coatings and coatings with chrome plating by static soaking and copper accelerated acetate spray corrosion test (CASS). The microstructure and elements of the coating and chrome plating before and after corrosion were characterized by SEM and XPS. The results show that the corrosion resistance of copper-zinc coating is better than that of copper-zinc coating plus chrome plating during static corrosion. In the CASS experiment, with the increase of zinc content in the original powder, the corrosion resistance of the coating sample and the coating plus chrome plating sample is improve. When the copper-zinc ratio is 6:4, The corrosion resistance of the corresponding coating sample, the coating plus chrome layer sample and the pure chrome layer reaches the sixth grade. Copper and zinc coatings are corroded in the corrosive liquid due to electrochemical corrosion and chlorination. The corrosion products are mainly Zn(OH)2, Cu2O and CuCl2. In the process of corrosion of copper-zinc coating and chrome-plated layer, the corrosion of zinc can play a role in slowing the corrosion of chrome plating. The effect of this mitigation together with the copper film deposited on the chrome layer protects the chrome layer and enhances its corrosion resistance.

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馮力,暢繼榮,李洞亭,安國(guó)升,李文生.低壓冷噴涂Cu-Zn復(fù)合涂層耐蝕性能的研究[J].稀有金屬材料與工程,2020,49(6):2029~2038.[Feng Li, Chang Jirong, Li Dongting, Guo-sheng An, and Wen-sheng Li. Corrosion Resistance of Low Pressure Cold Sprayed Cu-Zn Composite Coatings[J]. Rare Metal Materials and Engineering,2020,49(6):2029~2038.]
DOI:10.12442/j. issn.1002-185X.20190247

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  • 收稿日期:2019-03-25
  • 最后修改日期:2019-04-12
  • 錄用日期:2019-05-14
  • 在線發(fā)布日期: 2020-07-09
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