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爆炸噴涂石墨烯改性涂層的工藝及自潤(rùn)滑耐磨機(jī)制研究
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1.中國(guó)航發(fā)北京航空材料研究院 航空材料先進(jìn)腐蝕與防護(hù)航空科技重點(diǎn)實(shí)驗(yàn)室;2.中國(guó)人民解放軍陸軍裝甲兵工程學(xué)院 裝備再制造技術(shù)國(guó)防科技重點(diǎn)實(shí)驗(yàn)室

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國(guó)家自然科學(xué)基金資助(51605455)


Study on Prepare ProcessTechnology and Self-lubrication and Wear Resistance Mechanism of Graphene Modified Coating by Detonation Spraying
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Aviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material Beijing,Beijing Institute of Aeronautical Materials

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    摘要:

    為了降低WC-12Co耐磨涂層的摩擦系數(shù),采用四種制粉工藝(濕法球磨、濕法攪拌、燒結(jié)破碎、噴霧造粒)將石墨烯復(fù)合于WC-12Co粉末中,基于爆炸噴涂技術(shù)制備了石墨烯自潤(rùn)滑耐磨涂層。借助SEM、EDS、Raman等手段分析了不同制粉工藝對(duì)獲得粉末及涂層中石墨烯的組織形貌、物相組成。采用顯微硬度計(jì)、萬(wàn)能拉伸機(jī)研究了涂層的力學(xué)性能。采用UMT-2摩擦磨損試驗(yàn)機(jī)研究了涂層的摩擦磨損性能。結(jié)果表明,噴霧造粒工藝可實(shí)現(xiàn)更多的石墨烯在WC-12Co顆粒表面的均勻、緊密粘附,涂層內(nèi)部石墨烯含量較高,且仍以透明狀、薄層狀態(tài)嵌合在組織內(nèi)部,結(jié)合強(qiáng)度約68MPa,硬度約940HV0.3,石墨烯涂層摩擦系數(shù)降低約25%,石墨烯在摩擦過(guò)程中不斷裸露于磨痕表面,在微區(qū)內(nèi)形成潤(rùn)滑膜,起到較好的自潤(rùn)滑、減磨效果。

    Abstract:

    Aiming to reduce the friction coefficient of WC-12Co wear-resistant coating, the self-lubricating coating was developed by adding graphene to WC–Co coating deposited via detonation gun spraying. In this study, four powder processes, including wet ball milling, wet mixing, spray granulation, and sintering and crushing, were used to obtaingraphene/WC–Co composite powders. The presence, microstructure and phase composition of graphene in powder and coating were analyzed by means of SEM, EDS and Raman. The mechanical properties of the coating were studied by the microhardness tester and the universal tensile machine. When the spray granulation process is used to prepare the composite powder, a greater amount of graphene covers the surface of the WC–Copowder, and the transparent thin-layered structure of the graphene remains unchanged. The bonding strength and hardness of the resultant coating are approximately 68 MPa and 940 HV0.3, respectively. Graphene modification causes a 25% reduction in the friction coefficient. During the friction process, the graphene constantly forms a lubricating film that serves as an excellent self-lubricating layer.

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田浩亮,王長(zhǎng)亮,郭孟秋,湯智慧,高俊國(guó),崔永靜,魏世丞,徐濱士.爆炸噴涂石墨烯改性涂層的工藝及自潤(rùn)滑耐磨機(jī)制研究[J].稀有金屬材料與工程,2020,49(3):1058~1067.[TIAN Hao–liang, WANG Chang–liang, GUO Meng–qiu, TANG Zhi–hui, GAO Jun–guo, CUI Yong–jing, WEI Shi-cheng, XU Bin-shi. Study on Prepare ProcessTechnology and Self-lubrication and Wear Resistance Mechanism of Graphene Modified Coating by Detonation Spraying[J]. Rare Metal Materials and Engineering,2020,49(3):1058~1067.]
DOI:10.12442/j. issn.1002-185X.20190171

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  • 收稿日期:2019-02-28
  • 最后修改日期:2019-03-27
  • 錄用日期:2019-04-10
  • 在線發(fā)布日期: 2020-04-08
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