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電子槍零件鉭鉬激光焊接顯微結構和性能分析
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1.中國科學院電子學研究所;2.中國科學院電子所研究所;3.中國

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國家自然科學基金項目(面上項目), Grant no.61771454


Microstructures and Properties of Tantalum and Molybdenum Laser Welding for Electron Guns
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    摘要:

    采用脈沖固體激光器電子槍零件鉬和鉭進行激光焊接工藝試驗,利用金相顯微鏡、掃描電鏡、萬能材料試驗機、電子顯微硬度分析儀、X 射線衍射儀、振動臺、電子槍真空除氣系統(tǒng)等研究了電子槍金屬零件焊縫焊接表面成形、接頭區(qū)域的組織形貌、界面元素分布、斷口形貌、顯微硬度與接頭力學性能、焊接接頭物相、電子槍隨機振動及工作狀態(tài)下電性能和熱性能。 結果表明,優(yōu)化焊接參數后焊接的電子槍經受了在微波管中連續(xù)高溫工作的考驗。 振動試驗和電子槍性能試驗檢驗了電子槍組件的焊接牢固程度和焊接質量,驗證了激光焊接工藝在小批量微波管研制、生產和應用過程中的可靠性。

    Abstract:

    Tantalum(Ta)/Molybdenum(Mo) dissimilar joint was successfully joined by laser welding process with pure Pt filler wire. The weld surface morphology, microstructure, interface element distribution, fracture morphology, phase structure, electrical performance and environment adaptability were studied by metallography microscope, scanning electron microscopy, hardness and mechanical properties of joints, X-ray diffraction, electron micro-hardness and tensile test, vibrationStable and ultra-high high vacuum system. Laser parameters have profound effects on microstructures of the laser-welded joints. Pores were generated in the weld zone caused by the preferential vaporization of pure Pt filler metal. The weld zone mainly contained TaPt2, TaPt3 and MoPt phase, resulting higher hardness in the weld zone than that of base metal. The joint fracture surface exhibited typical brittle fracture morphology. The electrical property and vibration test had examined the joints welding quality for electron guns. Meanwhile, the reliability of laser welding process in the development, production, and application of microwave tubes had been verified.

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王博鋒,胡旭華,周冠麗,周健勇,張永清,張兆傳.電子槍零件鉭鉬激光焊接顯微結構和性能分析[J].稀有金屬材料與工程,2020,49(5):1567~1575.[Bofeng Wang, Xuhua Hu, GuanLi Zhou, Jianyong Zhou, Yongqing Zhang,中國科學院電子學研究所. Microstructures and Properties of Tantalum and Molybdenum Laser Welding for Electron Guns[J]. Rare Metal Materials and Engineering,2020,49(5):1567~1575.]
DOI:10.12442/j. issn.1002-185X.20190001

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  • 收稿日期:2019-01-01
  • 最后修改日期:2019-03-06
  • 錄用日期:2019-03-14
  • 在線發(fā)布日期: 2020-06-05
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