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油氣開采用鈦合金石油管材料耐腐蝕性能研究
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1.有研科技集團(tuán)有限公司;2.中國(guó)石油集團(tuán)石油管工程技術(shù)研究院

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國(guó)家科技重大專項(xiàng)(2016ZX05020-002);陜西省創(chuàng)新能力支撐計(jì)劃(2018KJXX-046)


An Investigation of Anti-corrosion Properties of Titanium Alloy OCTG Used in Oil and Gas Exploration
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    摘要:

    鈦合金因?yàn)榫哂懈邚?qiáng)低密、低彈性模量、優(yōu)異的韌性、疲勞性能和耐蝕性,已經(jīng)成為嚴(yán)酷工況環(huán)境下油井管和海洋開發(fā)工具的熱門可選材料。由于我國(guó)油氣開發(fā)工況更為惡劣,部分鈦合金材料制備的油井管在服役時(shí)會(huì)發(fā)生一定的腐蝕問題,特別是縫隙腐蝕問題最為明顯,嚴(yán)重者會(huì)導(dǎo)致鈦合金油井管在服役過程中的接頭密封失效而帶來巨大的經(jīng)濟(jì)損失。本文選取5種油氣開常用鈦合金材料(Ti-6Al-4V、Ti-6Al-4V-0.1Ru、Ti-6Al-2Sn-4Zr-6Mo、Ti-3Al-8V-6Cr-4Zr-4Mo和Ti-5.5Al-4.5V-2Zr-1Mo)為研究對(duì)象,使用高溫高壓釜模擬國(guó)內(nèi)典型嚴(yán)酷服役工況環(huán)境,研究了不同鈦合金材料耐均勻腐蝕、局部腐蝕、點(diǎn)蝕、應(yīng)力腐蝕開裂及縫隙腐蝕的性能,通過使用掃描電鏡和能譜分析等手段對(duì)腐蝕形貌和腐蝕產(chǎn)物進(jìn)行了分析,并使用電化學(xué)方法對(duì)不同合金的耐腐蝕機(jī)理進(jìn)行了研究。結(jié)果顯示,在所測(cè)試工況條件下,所有鈦合金材料腐蝕反應(yīng)均為陽(yáng)極控制過程,均勻腐蝕速率均低于0.001mm/a,并且對(duì)應(yīng)力腐蝕開裂均有良好的抗力。Ti-6Al-4V和Ti-5.5Al-4.5V-2Zr-1Mo合金出現(xiàn)明顯的點(diǎn)蝕和縫隙腐蝕問題。對(duì)腐蝕機(jī)理研究表明,在工況條件溫度下,隨著pH值的降低,所有鈦合金均發(fā)生的自腐蝕電位降低,極化電阻減小,腐蝕電流增大,耐腐蝕性能下降,其中Ti-6Al-4V耐腐蝕性能下降的最為明顯,研究結(jié)果為油氣開發(fā)工況下鈦合金石油管的選材和縫隙腐蝕問題防治提供理論基礎(chǔ)。

    Abstract:

    Stem from its high specific strength, low density, low elastic modulus, excellent toughness, fatigue and corrosion resistance, titanium alloy has become a kind of attractive candidate material for oil country tubular goods(OCTG) and offshore components in harsh service environment. Because the oil gas exploration environment of China is more rigorous, certain titanium alloy OCTG will occur corrosion problems especially crevice corrosion, in this service environment, which will lead to the seal failure of titanium alloy OCTG premium connection and cause huge economic losses. In this paper, 5 kind typical titanium alloys materials((Ti-6Al-4V, Ti-6Al-4V-0.1Ru, Ti-6Al-2Sn-4Zr-6Mo,Ti-3Al-8V-6Cr-4Zr-4Mo and Ti-5.5Al-4.5V-2Zr-1Mo))used for oil gas exploration were investigated, the influence of different alloy compositions on anti-corrosion properties of these titanium alloys in China typical service environment were studied by high-temperature high-pressure autoclave simulation test, the corrosion morphology and corrosion products were also analyzed is analyzed and summarized by using scanning electronic microscopy (SEM)and energy dispersive spectrometer (EDS),the corrosion resistance mechanism of different alloys was discussed by electrochemical method. The results showed that the corrosion reactions of all titanium alloy materials were anode controlled under the test conditions, the uniform corrosion rates of all tested titanium alloy were lower than 0.001mm/a, and the resistance to stress corrosion cracking of all titanium alloys were excellent. However, Ti-6Al-4V and Ti-5.5Al-4.5V-2Zr-1Mo alloys had obvious pitting and crevice corrosion problems. The corrosion mechanism results showed that, under the test conditions, the self-corrosion potential, polarization resistance of all titanium alloys decreased and the corrosion current increased with the decrease of pH value, which illustrated that corrosion resistance of titanium alloys were reduced, especially for Ti-6Al-4V. The research results provide a theoretical basis for material selection and crack corrosion prevention of titanium alloy OCTG used in oil and gas exploration.

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劉強(qiáng),惠松驍,汪鵬勃,葉文君,白強(qiáng),于洋,宋生印.油氣開采用鈦合金石油管材料耐腐蝕性能研究[J].稀有金屬材料與工程,2020,49(4):1427~1436.[劉強(qiáng),Hui Songxiao, Wang Pengbo, YE Wenjun, Bai Qiang, YU Yang, Song Shengyin. An Investigation of Anti-corrosion Properties of Titanium Alloy OCTG Used in Oil and Gas Exploration[J]. Rare Metal Materials and Engineering,2020,49(4):1427~1436.]
DOI:10.12442/j. issn.1002-185X.20181310

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  • 收稿日期:2018-12-29
  • 最后修改日期:2019-02-22
  • 錄用日期:2019-03-14
  • 在線發(fā)布日期: 2020-05-07
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