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爆炸焊接制備大厚度Cu-Fe-Cu復(fù)合板
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作者單位:

1.南京理工大學(xué)瞬態(tài)物理國家重點(diǎn)實(shí)驗(yàn)室;2.安徽弘雷金屬復(fù)合材料科技有限公司;3.南京森林警察學(xué)院刑事科學(xué)技術(shù)系

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基金項目:

國家自然科學(xué)基金項目(11672138,11602113),江蘇省自然科學(xué)基金項目(BK20161055)


Preparation of Thick Cu-Fe-Cu Composite Plate by Explosive Welding
Author:
Affiliation:

1.National Key Laboratory of Transient Physics,Nanjing University of Science and Technology;2.Anhui Honlly Clad Metal Materials Technology Co,Ltd;3.Department of Criminal Science and Technology,Nanjing Forest Police College

Fund Project:

the Natural Science Foundation of China (11672138, 11602113), the Natural Science Foundation of Jiangsu Province (BK20161055)

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    摘要:

    銅-鐵復(fù)合板既有良好的延展性、導(dǎo)電和導(dǎo)熱性,又有鐵的鐵磁性和銅的抗磁性,因此可廣泛應(yīng)用于電力、電子等行業(yè)。但銅和鐵較差的相容性又使得兩種金屬難以用常規(guī)方法進(jìn)行焊接。本文采用爆炸焊接方法進(jìn)行了大厚度Cu-Fe-Cu復(fù)合板的制備。首先,采用爆炸焊接理論獲得了可焊性窗口,確定了炸藥爆速、裝藥厚度和間隙高度;隨后,在數(shù)值模擬中同時使用SPH、Lagrange和Euler方法完整模擬了整個爆炸焊接過程,獲得了復(fù)板的碰撞速度、結(jié)合界面溫度和壓力,驗(yàn)證了理論設(shè)計參數(shù)的有效性;最后,開展了爆炸焊接試驗(yàn),成功制備了大厚度Cu-Fe-Cu復(fù)合板,分析了結(jié)合界面近區(qū)的硬度分布和界面結(jié)合強(qiáng)度,借助于試驗(yàn)和數(shù)值模擬結(jié)果討論了界面波的形成過程。結(jié)果表明:數(shù)值模擬和試驗(yàn)得到的Fe-Cu結(jié)合界面的波形參數(shù)基本一致;鐵和銅在結(jié)合面附近的硬度較母材分別增加了約34.2%和49.8%;第一和第二結(jié)合界面的剪切強(qiáng)度分別為212.7 MPa和225.3 MPa。

    Abstract:

    Fe-Cu composite plate has good ductility, electrical and thermal conductivity, the ferromagnetism of Fe, and the diamagnetism of Cu, so it can be widely used in power, electronics and other industries. However, it is hard to weld Fe and Cu using conventional methods due to their low mutual miscibility. The explosive welding method was adopted to prepare the Cu-Fe-Cu (with the thickness 17, 5, 17mm respectively) composite plate in this study. Firstly, the theoretical model was adopted to design explosive welding parameters. The weldability window, the detonation velocity and thickness of the charge, and the gap size were obtained. Then, a new numerical simulation method, in which the SPH, Lagrange and Euler methods are used and no equivalent treatment of the explosive welding components is taken, was used to analyze the explosive welding process. The collision velocity of the flyer plate, temperature and pressure distribution near the bonding interface as well as wavy interface are obtained, and it proved the validity of the theoretical design parameters. Finally, the Cu-Fe-Cu composite plate is successfully prepared by explosive welding method. The hardness distribution and the shear strength of the bonding interfaces are tested. The results show that parameters of the interface wave obtained experimentally and numerically are basically the same; compared with that of the original ones, the hardness of Fe and Cu near the bonding interface increased about 34.2% and 49.8% respectively; the average shear strength of the first and the second interface is 212.7 MPa and 225.3 MPa respectively.

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引用本文

唐奎,王金相,方雨,周楠.爆炸焊接制備大厚度Cu-Fe-Cu復(fù)合板[J].稀有金屬材料與工程,2020,49(5):1553~1560.[Tang Kui, Wang Jinxiang, Fang Yu, Zhou Nan. Preparation of Thick Cu-Fe-Cu Composite Plate by Explosive Welding[J]. Rare Metal Materials and Engineering,2020,49(5):1553~1560.]
DOI:10.12442/j. issn.1002-185X.20181285

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  • 收稿日期:2018-12-24
  • 最后修改日期:2019-02-22
  • 錄用日期:2019-03-14
  • 在線發(fā)布日期: 2020-06-05
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