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電爆噴涂粒子的約束調(diào)控機(jī)制及對沉積行為的影響
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蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點(diǎn)實(shí)驗(yàn)室

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中圖分類號:

TG174.44

基金項(xiàng)目:

國家自然科學(xué)基金資助(項(xiàng)目號51765038)


Regulation Mechanism and Effect on Deposition Behavior of Constraint Electro-explosive Spraying Particles
Author:
Affiliation:

State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals,Lanzhou University of Technology

Fund Project:

the National Natural Science Foundation of China (Grant Nos. 51765038)

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    摘要:

    采用對噴涂粒子進(jìn)行槽內(nèi)約束的電爆噴涂方法,研究了噴涂粒子在垂直槽中的約束調(diào)控機(jī)制及其沉積行為。結(jié)果表明:約束深度達(dá)20mm時,即噴涂距離為絲徑的100倍時,仍可獲得連續(xù)、均勻的涂層。約束寬度從6mm減小至2mm,涂層表面呈現(xiàn)出由粗糙的“丘壑狀”形貌向均勻的“薄餅狀”形貌逐漸過渡的演變趨勢,且涂層厚度顯著提高;能量密度從57J/mm3提高至152J/mm3,同樣可提高涂層厚度并改善涂層均勻性。對噴涂粒子進(jìn)行收集,發(fā)現(xiàn)減小約束寬度和提高能量密度均可有效細(xì)化噴涂粒子并使噴涂粒子粒徑分布更加均勻。分析認(rèn)為,由焦耳加熱導(dǎo)致的“熱膨脹效應(yīng)”和擊穿電弧伴生的“壓力效應(yīng)”共同決定電爆沖擊波和噴涂粒子的形成,并隨能量密度和約束參數(shù)的變化,對噴涂粒子表現(xiàn)出不同的約束調(diào)控作用,使其沉積行為產(chǎn)生顯著差異。

    Abstract:

    The regulation mechanism and deposition behavior of sprayed particles in vertical groove were studied by means of groove constrained electro-explosive spraying. The results show that when the constraint depth reaches 20 mm, i.e. the spraying distance is 100 times of the wire diameter, the continuous and uniform coatings can still be obtained. With the constraint width decrease from 6mm to 2mm, the morphology of coating surface changed from "Hill-like" to "pancake-like",and the coating thickness increases significantly; Increasing energy density from 57J/mm3 to 152J/mm3 can also improve coating thickness and uniformity. By analysis the collected spraying particles, it was found that reducing the constraint width and increasing the energy density can effectively refine the spraying particles and make the particle size distribution more uniform. It is concluded that the "thermal expansion effect" caused by Joule heating and the "pressure effect" associated with breakdown arc can work together to regulate the sprayed particles with the change of energy density and constraint parameters, which will resulting in different deposition behavior.

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引用本文

韓峰,朱亮,劉宗瀚,龔練.電爆噴涂粒子的約束調(diào)控機(jī)制及對沉積行為的影響[J].稀有金屬材料與工程,2020,49(4):1409~1414.[Han Feng, Zhu Liang, Liu Zonghan, Gong Lian. Regulation Mechanism and Effect on Deposition Behavior of Constraint Electro-explosive Spraying Particles[J]. Rare Metal Materials and Engineering,2020,49(4):1409~1414.]
DOI:10.12442/j. issn.1002-185X.20181284

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  • 收稿日期:2018-12-24
  • 最后修改日期:2019-03-07
  • 錄用日期:2019-03-14
  • 在線發(fā)布日期: 2020-05-07
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