-1范圍內(nèi)進(jìn)行了高溫拉伸試驗?;贏rrhenius類型本構(gòu)模型、Johnson-Cook模型以及Zerilli-Armstrong模型提出了多種修正本構(gòu)模型,并應(yīng)用試驗所獲流變曲線進(jìn)行了擬合。提出的修正模型通過將模型參數(shù)表示為應(yīng)變、應(yīng)變速率及溫度相關(guān)的多項式函數(shù)耦合了應(yīng)變、應(yīng)變速率及溫度對流變應(yīng)力的影響,并通過均方誤差(MSE)以及相關(guān)系數(shù)R值對模型流變應(yīng)力預(yù)測準(zhǔn)確性進(jìn)行了評價。結(jié)果表明修正的Johnson-Cook模型能夠更加準(zhǔn)確的預(yù)測AA7075高溫流變行為。"/>

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AA7075高強(qiáng)鋁合金熱沖壓流變行為本構(gòu)模型對比研究
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1.南京航空航天大學(xué);2.福特北美汽車研發(fā)中心;3.加拿大國家研究委員會

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A Comparative Study on Constitutive Models for High Strength Aluminum Alloy AA7075 Flow Behavior in Hot Stamping
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1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics;2.Department of Materials and Manufacturing,Ford Research and Advanced Engineering,Ford Motor Company,Dearborn MI-,USA;3.Aluminum Technology Centre,National Research Council of Canada,Chicoutimi GH C,Canada

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    摘要:

    在熱沖壓過程中,AA7075高強(qiáng)鋁合金板料經(jīng)充分固溶后移入室溫模具進(jìn)行沖壓成形并淬火。為表征AA7075鋁合金熱沖壓工藝中的變形行為,在溫度200-480℃、應(yīng)變速率0.01-10 s-1范圍內(nèi)進(jìn)行了高溫拉伸試驗?;贏rrhenius類型本構(gòu)模型、Johnson-Cook模型以及Zerilli-Armstrong模型提出了多種修正本構(gòu)模型,并應(yīng)用試驗所獲流變曲線進(jìn)行了擬合。提出的修正模型通過將模型參數(shù)表示為應(yīng)變、應(yīng)變速率及溫度相關(guān)的多項式函數(shù)耦合了應(yīng)變、應(yīng)變速率及溫度對流變應(yīng)力的影響,并通過均方誤差(MSE)以及相關(guān)系數(shù)R值對模型流變應(yīng)力預(yù)測準(zhǔn)確性進(jìn)行了評價。結(jié)果表明修正的Johnson-Cook模型能夠更加準(zhǔn)確的預(yù)測AA7075高溫流變行為。

    Abstract:

    In hot stamping, the high strength aluminum alloy AA7075 blank was first fully solutionized and then transferred into room temperature tools, stamped and quenched. To characterize the AA7075 alloy hot deformation behavior, tensile tests employing the heating path representative of the hot stamping process were performed over the temperature range of 200-480 °C and strain rate range of 0.01-10 s-1. Modified constitutive models based on the Arrhenius type model, Johnson-Cook model and Zerilli-Armstrong model were proposed and calibrated with the hot tensile test data. The proposed models coupled the strain, strain rate and temperature effects on flow stress by expressing the model parameters as polynomial functions of strain, strain rate and temperature. The prediction accuracy of the constitutive models on flow stress was evaluated by the mean square error (MSE) and the correlation coefficient R value. The results indicated that the modified Johnson-Cook model can provide most accurate prediction for the AA7075 hot flow behavior.

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王寧,Andrey Ilinich,陳明和,George Lucky, Guillaume D’Amours. AA7075高強(qiáng)鋁合金熱沖壓流變行為本構(gòu)模型對比研究[J].稀有金屬材料與工程,2020,49(1):10~20.[Wang Ning, Andrey Ilinich, Chen Minghe, George Lucky, Guillaume D’Amours. A Comparative Study on Constitutive Models for High Strength Aluminum Alloy AA7075 Flow Behavior in Hot Stamping[J]. Rare Metal Materials and Engineering,2020,49(1):10~20.]
DOI:10.12442/j. issn.1002-185X.20180842

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  • 收稿日期:2018-08-06
  • 最后修改日期:2019-11-15
  • 錄用日期:2018-12-05
  • 在線發(fā)布日期: 2020-02-16
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