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TC4鈦合金表面滲碳復(fù)合TiN(Ti)膜層的抗沖蝕性能研究
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西北有色金屬研究院

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科技部中烏國(guó)際合作項(xiàng)目,2014DFR50450


Solid particle erosion of composite coating of gradient carburized layer and TiN(Ti) coating synthesized on TC4 alloy
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1.Northwest Institute for Nonferrous Metal Research,Xi’an 710016;2.China

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    摘要:

    硬質(zhì)膜層能夠顯著提高飛機(jī)發(fā)動(dòng)機(jī)鈦合金葉片的抗固體顆粒沖蝕性能,現(xiàn)有的軟基體/硬膜層體系由于較高的脆性及界面不匹配性很容易被沖蝕,膜基界面極易發(fā)生脆性剝落。為了改善硬質(zhì)膜層的抗沖蝕性能,結(jié)合輝光離子擴(kuò)滲及等離子增強(qiáng)電弧離子鍍技術(shù),本文在TC4合金表面制備了具有梯度滲碳及TiN(Ti)膜層的復(fù)合滲鍍層,并表征了結(jié)構(gòu)對(duì)于復(fù)合滲鍍層性能的影響。結(jié)果表明,相對(duì)于未強(qiáng)化的TC4基體表面單層TiN及12周期復(fù)合Ti/TiN膜層,復(fù)合滲鍍層的顯微硬度及膜基結(jié)合強(qiáng)度均同步得到了提高。沖蝕試驗(yàn)結(jié)果表明,TC4基體未滲碳前,表面單層TiN膜層呈現(xiàn)出脆性沖蝕開(kāi)裂機(jī)制,12層復(fù)合Ti/TiN膜層由于多層復(fù)合結(jié)構(gòu)的增韌效應(yīng),呈現(xiàn)出層狀剝落及“沖蝕窩”損傷形貌。滲碳后,復(fù)合滲鍍層的抗沖擊韌性得到提高,單層TiN膜層在沖蝕條件下的膜基界面脆性開(kāi)裂明顯被抑制。滲碳復(fù)合12周期復(fù)合Ti/TiN結(jié)構(gòu)的復(fù)合滲鍍層具有最佳的抗固體顆粒沖蝕性能,表現(xiàn)出明顯的韌性損傷機(jī)制,沖蝕失重率降低了十余倍。抗沖蝕性能的提高可歸結(jié)于復(fù)合滲鍍層較高的表面硬度、界面強(qiáng)度和強(qiáng)韌性匹配。

    Abstract:

    Solid particle erosion (SPE) resistance of compressor titanium alloy blade can be enhanced by the hard coatings. But the system of hard coating / soft substrate is easily corrupt by the SPE due to the coatings’ higher brittleness and interface mismatch, so the brittle fracture often occurs at the interface of coating and substrate. In order to improve the hard coatings’ SPE resistance, combining with the plasma ion diffusion and arc ion plating technology, a series of composite coatings with gradient carburized layer and TiN(Ti) coating were synthesized on TC4 alloy. And the influence of structure on composite coating’s properties was studied in detail. The results showed that the hardness and bonding strength of composite coatings were enhanced remarkably, comparing with the monolayer TiN and 12 periods of Ti/TiN hard coatings deposited on TC4 alloy without plasma carburization. The monolayer TiN showed a mechanism of brittle cracking after sand erosion, and the 12 periods of Ti/TiN coating presents morphologies of flaking and erosion pit due to the multilayer toughening effect. After carburization, the coating’s impact toughness was enhanced. The interface fracture of monolayer TiN was restrained. And the composite coating with gradient carburized layer and 12 periods of Ti/TiN coating possessed the best SPE resistance with erosion weight loss rate decreased by more than ten times and showed a mechanism of tough damage, which can be attributed to its higher interface strength and better match of hardness and toughness.

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王彥峰,李爭(zhēng)顯,杜繼紅,張長(zhǎng)偉. TC4鈦合金表面滲碳復(fù)合TiN(Ti)膜層的抗沖蝕性能研究[J].稀有金屬材料與工程,2019,48(6):1878~1883.[Yanfeng Wang, Zhengxian Li, Jihong Du, Changwei Zhang. Solid particle erosion of composite coating of gradient carburized layer and TiN(Ti) coating synthesized on TC4 alloy[J]. Rare Metal Materials and Engineering,2019,48(6):1878~1883.]
DOI:10.12442/j. issn.1002-185X.20180751

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  • 收稿日期:2018-07-12
  • 最后修改日期:2018-08-14
  • 錄用日期:2018-10-08
  • 在線發(fā)布日期: 2019-07-30
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