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TC4鈦合金三點彎曲超高周疲勞性能研究
作者:
作者單位:

1.空軍工程大學;2.空軍航空大學

作者簡介:

通訊作者:

中圖分類號:

TH113.2

基金項目:

國家重點基礎(chǔ)研究發(fā)展計劃(973計劃)


Study on Very-High-Cycle-Fatigue Properties of TC4 Titanium Alloy under Three-point Bending
Author:
Affiliation:

1.Air Forth Engineering University;2.Air Forth Aviation University

Fund Project:

National Basic Research Program of China

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    摘要:

    針對航空發(fā)動機壓氣機葉片復雜載荷環(huán)境下的超高周疲勞問題,開展了TC4鈦合金三點彎曲超高周疲勞試驗,研究其在彎曲加載下的超高周疲勞破壞行為。疲勞試驗結(jié)果表明:在兩種應(yīng)力比(R=0.3、0.5)下,當循環(huán)次數(shù)超過107次時,試件仍發(fā)生疲勞斷裂,S-N曲線均呈現(xiàn)雙線性特征;SEM斷口分析表明,隨著最大應(yīng)力的降低,裂紋萌生位置由試件表面向次表面轉(zhuǎn)移,疲勞裂紋萌生是表面滑移和內(nèi)部解理斷裂之間相互競爭的結(jié)果;基于疲勞壽命建立模型分析了應(yīng)力比對2種裂紋萌生機制之間競爭行為的影響。采用紅外熱像儀監(jiān)測試件表面的溫度,高周疲勞試件的溫度變化分為四個階段:穩(wěn)定升高、穩(wěn)定降低、快速升高和快速降低階段,而超高周疲勞試件的溫度變化分為三個階段:穩(wěn)定升高、快速升高和降低階段。最后,闡述了疲勞過程中熱產(chǎn)生和傳熱的特點,并分析了溫度變化與應(yīng)力分布的關(guān)系。

    Abstract:

    Aiming at the problem of very-high-cycle-fatigue(VHCF) of aeroengine compressor blades under complex loading, three-point bending ultrasonic fatigue tests of TC4 titanium alloy under stress ratio R of 0.3 and 0.5 were performed, and failure mechanisms of VHCF under three-point bending was also investigated. Test results show that S-N curves present a bilinear characteristic. SEM analysis indicates, the crack initiation sites are transferred from the surface to the sub-surface with the decrease of the maximum stress. Fatigue crack initiations are results of competition between surface slip and internal cleavage fracture. Then a model based on fatigue life is proposed to describe the competition between the two mechanisms, which is in agreement with the experimental results. The temperature of the specimen surface is monitored by infrared camera. It can be divided into four stages in high-cycle-fatigue (HCF) regime: steady rising, steady decreasing, fast rising and fast decreasing stage. While it can be divided into three stages in VHVF regime: steady rising, fast rising and decreasing stage. Finally, The characteristics of heat production and transfer are described, and the correlation between temperature and stress distribution is analyzed.

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魯凱舉,程禮,陳煊,陳超,焦勝博,劉景元,鮑學淳. TC4鈦合金三點彎曲超高周疲勞性能研究[J].稀有金屬材料與工程,2019,48(10):3175~3182.[lukaiju, chengli, chenxuan, chenchao, jiaoshengbo, liujingyuan, baoxuechun. Study on Very-High-Cycle-Fatigue Properties of TC4 Titanium Alloy under Three-point Bending[J]. Rare Metal Materials and Engineering,2019,48(10):3175~3182.]
DOI:10.12442/j. issn.1002-185X.20180506

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  • 收稿日期:2018-05-17
  • 最后修改日期:2018-07-24
  • 錄用日期:2018-07-27
  • 在線發(fā)布日期: 2019-11-01
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