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鎂合金溫控軋輥的溫度場研究
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作者單位:

1.太原科技大學(xué)重型機(jī)械教育部工程研究中心;2.澳大利亞伍倫貢大學(xué)機(jī)械、材料和機(jī)電一體化學(xué)院

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國家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目),


Study on temperature field of temperature controlled roll for magnesium alloy
Author:
Affiliation:

1.Heavy Machinery Engineering Research Center of the Ministry of Education,Taiyuan University of Science and Technology;2.School of Mechanical,Materials and Mechatronic Engineering,University of Wollongong,Wollongong,NSW ,Australia

Fund Project:

The National Natural Science Foundation of China (Nos.U1610253, and 51604181)

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    摘要:

    鎂合金板材軋制對(duì)工作輥的溫度有特殊控制要求,本文采用導(dǎo)熱油循環(huán)流動(dòng)傳熱的方式對(duì)軋輥進(jìn)行溫度控制,基于有限差分法建立了軋輥、導(dǎo)熱油傳熱過程的差分模型,利用FLUENT建立了導(dǎo)熱油加熱軋輥的流固耦合傳熱模型,并輔以相應(yīng)的實(shí)驗(yàn)驗(yàn)證,給出了其傳熱過程中軋輥的溫升曲線、輥身表面及橫截面溫度分布。結(jié)果表明:在不同的加熱條件下,其表面溫度分布呈現(xiàn)操作側(cè)溫度高、驅(qū)動(dòng)側(cè)溫度低的特點(diǎn),兩端的溫差范圍在5-12℃,且流體溫度與速度對(duì)其影響較小;軋輥內(nèi)壁與外壁的最大溫差6℃,可近似認(rèn)為徑向溫度分布均勻;隨著加熱時(shí)間的增加,軋輥表面溫度均呈速率減小的趨勢上升,流體溫度升高及速度增大時(shí),軋輥溫升變快;軋輥停止加熱后,其表面溫度不會(huì)立即下降且持續(xù)增長一段時(shí)間,這段時(shí)間約為5-8分鐘,流體的溫度和速度對(duì)延長的時(shí)間影響較小;軋輥表面平均溫度的計(jì)算值與實(shí)驗(yàn)值吻合較好,最大相對(duì)誤差為8.3%,表明該模型可正確預(yù)測軋輥表面的平均溫度,作為鎂合金板材軋制模型的一部分,利于軋制過程中軋輥的“等溫”控制,實(shí)現(xiàn)“鎂合金板材的等溫軋制”控制。

    Abstract:

    Magnesium alloy sheet rolling has special control requirements for the temperature of the work rolls, in this paper, the temperature control of the rolls was controlled by fluid-solid coupled heat transfer. Based on the finite difference method, a differential model for the heat transfer process of roll and thermal oil was established, which was complemented by the corresponding experimental verification. A fluid-solid coupling heat transfer model was also established by FLUENT, giving the roll temperature rise curve, the surface temperature and the cross-section temperature distribution during the heat transfer process. The results showed that the temperature near the roll operating side is the highest and the temperature decreases gradually from the operating side to the driving side, and the temperature difference range between the operating side and the driving side is 5-12°C and is almost unaffected by the fluid temperature and speed. The maximum temperature difference between the inner wall and the outer wall of the roll is 6°C, which can be considered that the radial temperature distribution is even. Under different fluid temperature and velocities, the temperature of the roll rises with trend of decreasing rate, and when the fluid temperature rises and the velocity increases, the temperature rise of the roll becomes faster. After the roll stops heating, its surface temperature does not begin to drop immediately and continue for a period of time, which was about 5-8 minutes, and the temperature and speed of the fluid have less effect on the extended time. The calculated values of the average roll surface temperature agree well with the experimental values, the maximum relative error is 8.3%, which verifies the correctness and effectiveness of the finite differential model, and as part of the magnesium alloy plate rolling model, it is conducive to the isothermal control of the roller in the rolling process and realizes isothermal rolling control of magnesium alloy plate.

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引用本文

李洋,馬力峰,姜正義,黃志權(quán),林金寶,姬亞峰.鎂合金溫控軋輥的溫度場研究[J].稀有金屬材料與工程,2019,48(7):2074~2083.[Li Yang, Ma Lifeng, Jiang Zhengyi, Huang Zhiquan, Lin Jinbao, Ji Yafeng. Study on temperature field of temperature controlled roll for magnesium alloy[J]. Rare Metal Materials and Engineering,2019,48(7):2074~2083.]
DOI:10.12442/j. issn.1002-185X.20180368

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  • 收稿日期:2018-04-12
  • 最后修改日期:2018-05-05
  • 錄用日期:2018-05-18
  • 在線發(fā)布日期: 2019-08-01
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