P)為增強(qiáng)體,以NiCrBSi合金為粘結(jié)相,以耐熱鋼為基板采用真空熔燒工藝制備了一種CTCP/NiCrBSi局域化增強(qiáng)耐熱鋼基復(fù)合材料。觀察分析了復(fù)合材料的界面特征及其形成機(jī)理,研究了復(fù)合材料在25~800℃下的磨損性能,并討論了復(fù)合材料的磨損機(jī)理。結(jié)果表明,復(fù)合材料增強(qiáng)區(qū)域組織致密、CTCP分布均勻,增強(qiáng)區(qū)域與耐熱鋼基板之間的界面由CTCP分解區(qū),γ-Ni等溫凝固區(qū)和富含(Fe,Cr)-B的擴(kuò)散影響區(qū)三個(gè)部分構(gòu)成;在試驗(yàn)溫度范圍內(nèi),復(fù)合材料的磨損率都小于耐熱鋼的磨損率,復(fù)合材料的磨損率和相對(duì)耐磨性都隨著試驗(yàn)溫度的升高呈現(xiàn)先減小后增加的趨勢(shì),800℃時(shí)復(fù)合材料的相對(duì)耐磨性最高,達(dá)到耐熱鋼的1.8倍;在25~600℃時(shí),復(fù)合材料的磨損機(jī)理主要是微觀切削、塑變疲勞斷裂、CTCP表面由磨料碾壓刮擦導(dǎo)致的疲勞剝落和CTCP因NiCrBSi支撐不足導(dǎo)致的折斷或脫落,在600~800℃時(shí),復(fù)合材料的磨損機(jī)理主要是微觀切削和氧化與磨損的交互作用。"/>

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CTCP/NiCrBSi局域化增強(qiáng)耐熱鋼基復(fù)合材料的界面及其高溫磨損性能
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作者單位:

1.四川理工學(xué)院 機(jī)械工程學(xué)院;2.西安交通大學(xué) 金屬?gòu)?qiáng)度國(guó)家重點(diǎn)實(shí)驗(yàn)室

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基金項(xiàng)目:

自貢市重點(diǎn)科技計(jì)劃項(xiàng)目(2017XC21);四川理工學(xué)院人才引進(jìn)項(xiàng)目(2015RC05);西華大學(xué)汽車(chē)高性能材料及成形技術(shù)省高校重點(diǎn)實(shí)驗(yàn)室項(xiàng)目(szjj2015-092)


Interface Characteristics and High Temperature Wear Properties of Refractory Steel Matrix Composite Reinforced by Zoning CTCP/NiCrBSi
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Affiliation:

1.College of Mechanical Engineering,Sichuan University of Science Engineering;2.State Key Laboratory for Mechanical Behavior of Materials,Xi’an Jiaotong University,Xi′an

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    摘要:

    以表面改性的鑄造碳化鎢顆粒(CTCP)為增強(qiáng)體,以NiCrBSi合金為粘結(jié)相,以耐熱鋼為基板采用真空熔燒工藝制備了一種CTCP/NiCrBSi局域化增強(qiáng)耐熱鋼基復(fù)合材料。觀察分析了復(fù)合材料的界面特征及其形成機(jī)理,研究了復(fù)合材料在25~800℃下的磨損性能,并討論了復(fù)合材料的磨損機(jī)理。結(jié)果表明,復(fù)合材料增強(qiáng)區(qū)域組織致密、CTCP分布均勻,增強(qiáng)區(qū)域與耐熱鋼基板之間的界面由CTCP分解區(qū),γ-Ni等溫凝固區(qū)和富含(Fe,Cr)-B的擴(kuò)散影響區(qū)三個(gè)部分構(gòu)成;在試驗(yàn)溫度范圍內(nèi),復(fù)合材料的磨損率都小于耐熱鋼的磨損率,復(fù)合材料的磨損率和相對(duì)耐磨性都隨著試驗(yàn)溫度的升高呈現(xiàn)先減小后增加的趨勢(shì),800℃時(shí)復(fù)合材料的相對(duì)耐磨性最高,達(dá)到耐熱鋼的1.8倍;在25~600℃時(shí),復(fù)合材料的磨損機(jī)理主要是微觀切削、塑變疲勞斷裂、CTCP表面由磨料碾壓刮擦導(dǎo)致的疲勞剝落和CTCP因NiCrBSi支撐不足導(dǎo)致的折斷或脫落,在600~800℃時(shí),復(fù)合材料的磨損機(jī)理主要是微觀切削和氧化與磨損的交互作用。

    Abstract:

    Using surface-modified cast tungsten carbide particles (CTCP) as reinforcement, NiCrBSi alloy as binder phase and refractory steel as substrate, refractory steel matrix composite reinforced by zoning CTCP/NiCrBSi was prepared by vacuum fusion sintering. Composite interface was observed and formation mechanism of composite interface was analyzed. Wear behaviors of the composite in the range of 25~800℃ were studied. Wear mechanisms of the composite were also discussed. The results showed that, theSstructure is compact and the CTCP are evenly distributed in CTCP/NiCrBSi area of composite; the interface between CTCP/NiCrBSi area and refractory steel substrate is composed of three parts: CTCP dissolution zone, γ-Ni isothermal-solidification zone and element spread influence zone rich in (Fe,Cr)-B; within the test temperature range, the wear rate of composite is less than that of refractory steel and both the wear rate and the relative wear resistance of the composite show the trend of decreasing and then increasing with the increase of the test temperature; the relative wear resistance of composite at 800℃ is the highest, reaching 1.8 times that of refractory steel; in the range of 25~600℃, the wear mechanisms of the composite are mainly micro-plowing, fatigue fracture induced by undergoing plastic deformation, CTCP surface fatigue fracture caused by abrasive rolling and scratching, CTCP broken or shedding due to insufficient NiCrBSi support; in the range of 600~800℃, the wear mechanism of composite are mainly micro-plowing and mutual promotion of oxidation and wear.

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侯書(shū)增,鮑崇高,付鴿. CTCP/NiCrBSi局域化增強(qiáng)耐熱鋼基復(fù)合材料的界面及其高溫磨損性能[J].稀有金屬材料與工程,2019,48(7):2364~2370.[Hou Shuzeng, Bao Chonggao, Fu Ge. Interface Characteristics and High Temperature Wear Properties of Refractory Steel Matrix Composite Reinforced by Zoning CTCP/NiCrBSi[J]. Rare Metal Materials and Engineering,2019,48(7):2364~2370.]
DOI:10.12442/j. issn.1002-185X.20180104

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  • 收稿日期:2018-01-27
  • 最后修改日期:2018-04-01
  • 錄用日期:2018-04-26
  • 在線發(fā)布日期: 2019-08-01
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