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低溫爆炸噴涂WC涂層的理論與試驗研究
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南京理工大學(xué)

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國家自然科學(xué)基金資助(項目號117021421)


Theoretical and experimental study on preparing WC coating vialow-temperature detonation spraying
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Nanjing University of Science and Technology

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    摘要:

    為解決爆炸噴涂過程中WC顆粒由于高溫導(dǎo)致的脫碳問題,本文設(shè)計了一種帶有拉瓦爾噴管的爆炸噴涂裝置,利用該裝置進行了爆炸噴涂WC涂層的理論和試驗研究?;诘褥亓鞯臄?shù)值計算結(jié)果表明,噴管可以有效降低載氣的溫度,并可將WC顆粒加速至1000m/s以上。利用壓力傳感器測試了噴管入口和出口處的壓力,計算了氣流馬赫數(shù)。在噴管出口處采用激光遮擋法測試了粒子的速度,測試結(jié)果與理論計算結(jié)果具有較好的一致性。采用掃描電鏡、金相顯微鏡和XRD對碳化鎢顆粒、涂層進行了表征,結(jié)果表明噴管的使用可以有效避免脫碳現(xiàn)象。該研究為解決爆炸噴涂碳化鎢過程中的脫碳問題提供了一種新思路。

    Abstract:

    In order to solve the decarburization problems of WC particles caused by high temperature during detonation spray process, a detonation spraying facility with Laval nozzle was designed. Theoretical and experimental studies on preparing WC coatings via detonation spraying were carried out by introducing that facility. Numerical calculation results based on isentropic flow indicated that the temperature of the carrying gas could be decreased greatly by introducing nozzle, meanwhile, the velocity of the WC particles could also be accelerated up to above 1000m/s. Some pressure sensors were used to test the pressure in the entrance and the exit of the nozzle, the Mach number of the gas was calculated. Laser Extinguish method was employed in the nozzle exit to measure the average velocity of the particles. Both theoretical and experiment results could match each other properly. SEM, metalloscope and XRD were used to characterize WC particles and the coatings. The test results presented that the Laval nozzle could avoid decarburization phenomenon of WC particles effectively. This paper provides a new thought to solve the decarburization problems of WC particles during detonation spraying process.

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韓志偉,郭婉肖,李亞寧,王伯良.低溫爆炸噴涂WC涂層的理論與試驗研究[J].稀有金屬材料與工程,2019,48(6):1867~1871.[Han Zhiwei, Guo Wanxiao, Li Yaning, Wang Boliang. Theoretical and experimental study on preparing WC coating vialow-temperature detonation spraying[J]. Rare Metal Materials and Engineering,2019,48(6):1867~1871.]
DOI:10.12442/j. issn.1002-185X.20171172

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  • 收稿日期:2017-12-18
  • 最后修改日期:2018-03-05
  • 錄用日期:2018-03-12
  • 在線發(fā)布日期: 2019-07-30
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