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電子束橫焊3mm純鈮板的熔池形態(tài)研究
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哈爾濱工業(yè)大學(xué)先進(jìn)焊接與連接國(guó)家重點(diǎn)實(shí)驗(yàn)室,哈爾濱工業(yè)大學(xué)先進(jìn)焊接與連接國(guó)家重點(diǎn)實(shí)驗(yàn)室,哈爾濱工業(yè)大學(xué)先進(jìn)焊接與連接國(guó)家重點(diǎn)實(shí)驗(yàn)室

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TG 409

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Molten Pool State for Horizontal EBW on 3mm Niobium Plate
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State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology,State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology,State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology

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    摘要:

    高能加速器純鈮超導(dǎo)腔內(nèi)導(dǎo)體,要求加工后的外表面光滑平整,以保證其特殊性能的要求。在電子束平焊全熔透情況下,超導(dǎo)腔焊縫正面在反沖壓力作用下易發(fā)生未焊滿及塌陷等缺陷。本文采用合適的電子束橫焊工藝參數(shù),得到了符合工藝要求的正面余高焊縫。并且建立了3mm厚的高純鈮板橫焊過(guò)程的二維模型,針對(duì)不同的焊接參數(shù)分別設(shè)計(jì)了不同尺寸和形狀的熔池,結(jié)合VOF算法,模擬焊接熔池里液態(tài)金屬自由表面存在狀態(tài),得到了不同焊接參數(shù)下熔池的演變過(guò)程。實(shí)驗(yàn)結(jié)果顯示,焊接熔寬隨焊接線能量的升高而增大,數(shù)值模擬與實(shí)驗(yàn)結(jié)果較吻合。

    Abstract:

    Inner conductor in Niobium superconducting cavity requires a smooth outer surface after material processing, in order to enable the special performance. In the case of downward EBW with full penetration, defects such as underfill and collapse in the face of weld can happen affected by the recoil pressure. In this paper, proper horizontal EBW parameters are used to achieve weld with front reinforcement in accordance with the technical requirements. A 2-D model for the horizontal welding process of 3mm Niobium plate is constructed, and molten pool models with different size and shape are built for different welding parameters. VOF method is applied to simulate the free-surface status of molten pool metal during the welding process, and to obtain the molten pool evolution for different welding parameters. Experiment result indicates the weld width increases with the rise of heat input, and the simulation result matches the experiment.

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房玉超,楊子酉,何景山.電子束橫焊3mm純鈮板的熔池形態(tài)研究[J].稀有金屬材料與工程,2018,47(6):1896~1900.[Fang Yuchao, Yang Ziyou, He Jingshan. Molten Pool State for Horizontal EBW on 3mm Niobium Plate[J]. Rare Metal Materials and Engineering,2018,47(6):1896~1900.]
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  • 收稿日期:2017-11-24
  • 最后修改日期:2017-12-04
  • 錄用日期:2017-12-18
  • 在線發(fā)布日期: 2018-09-06
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