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DC鋳造法制備包覆鑄錠研究
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1.遼寧科技大學;2.遼寧忠旺集團有限公司;3.東北大學;4.廣東省材料與加工研究所

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國家自然科學基金項目(面上項目,重點項目,重大項目)


Investigation on Preparation of Cladding Billet via Direct Chill Casting Process
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1.University of Science and Technology Liaoning;2.Liaoning Zhongwang Group co. Ltd.

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    摘要:

    本文首先建立了一個數(shù)學模型,用來模擬包覆鑄造過程和工藝參數(shù)(包括鑄造速度、鑄造溫度、冷卻水量)對包覆鑄錠的影響規(guī)律。以模擬結(jié)果為依據(jù),通過優(yōu)化工藝參數(shù)成功制備了尺寸為φ140/φ110mm的4045/3003包覆鑄錠,并通過實驗測溫對模型進行了驗證。采用多種手段對界面的組織性能進行了檢測。結(jié)果表明,測溫結(jié)果與模擬結(jié)果相互吻合,模型可靠。優(yōu)化后的包覆鑄造工藝參數(shù)為:鑄造速度100mm/min,冷卻水量35L/min,鑄造溫度1020K(4045),1000K(3003)。包覆鑄錠界面處無氣孔、夾雜等缺陷,通過元素擴散形成了約15μm的擴散層。界面抗拉強度為107.3MPa,大于3003合金基體強度,說明兩種合金實現(xiàn)冶金結(jié)合

    Abstract:

    A mathematic model has been built to describe the cladding casting process and the casting parametric influence on the cladding billet. The effect of casting speed, casting temperature and internal cooling water rate on the casting process performance was discussed. Based on the numerical simulation results, the cladding billet was prepared successfully. Moreover, the model has been verified against the temperature measurements during the cladding casting process. The interfacial characteristics were investigated using metallographic examination, Energy Dispersive Spectrometer and universal testing machine. The results show that there is a good agreement between the measured and calculated results. The comprehensively considered casting process is: casting speed is 100mm/min, internal cooling water rate is 35L/min, casting temperature are 1020K (AA4045) and 1000K (AA3003). Based on the simulation results, the AA4045/AA3003 cladding billet with no defects in size of φ140/φ110mm was fabricated successfully. A diffusion layer in width of 15 μm formed around the bonding interface. The interfacial bonding strength is 107.3MPa, higher than that of AA3003, indicating that the two alloys have bonded metallurgically.

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郭菁,韓星,騰瑩雪,王洪斌,張海濤,農(nóng)登. DC鋳造法制備包覆鑄錠研究[J].稀有金屬材料與工程,2018,47(11):3321~3328.[Guo Jing, hanxing, Teng Yingxue, Wang Hongbin, Zhang Haitao, Nong Deng. Investigation on Preparation of Cladding Billet via Direct Chill Casting Process[J]. Rare Metal Materials and Engineering,2018,47(11):3321~3328.]
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  • 收稿日期:2017-10-20
  • 最后修改日期:2017-11-01
  • 錄用日期:2017-11-08
  • 在線發(fā)布日期: 2018-12-19
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