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振動對FV520B不銹鋼MAG堆焊再制造成形組織結(jié)構(gòu)的影響
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1.機械產(chǎn)品再制造國家工程研究中心;2.裝備再制造技術(shù)國防科技重點實驗室

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國家自然科學基金青年基金項目,面上項目


Effect of Vibration on Remanufacturing Microstructure of FV520B Stainless Steel by MAG Surfacing Deposition Technology
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1.National Engineering Research Center for Mechanical Product Remanufacturing;2.National Defense Key Laboratory for Remanufacturing Technology

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    摘要:

    采用堆焊熔敷成形技術(shù)進行了FV520B沉淀硬化不銹鋼再制造實驗,在此基礎(chǔ)上,對FV520B不銹鋼MAG堆焊再制造成形組織特點進行了分析,并研究了機械振動對再制造成形組織的影響。結(jié)果顯示:FV520B不銹鋼MAG堆焊再制造成形組織由馬氏體+碳化物沉淀硬化相組成,且沿成形高度方向組織呈周期性變化特點,具有一定的自相似分形特性;振動會一定程度上增大孿晶形成幾率,對馬氏體板條具有破斷作用,且馬氏體板條寬度隨振動轉(zhuǎn)速的不斷增大呈先減小后增加趨勢;受振動的影響,晶格畸變和各晶面擇優(yōu)取向性都將發(fā)生變化,但不同晶面變化規(guī)律不同;振動的加入使得(110)晶面和(211) 晶面的Bragg衍射峰峰位向低衍射角方向發(fā)生偏移,且隨振動轉(zhuǎn)速的不斷增大,偏移量呈先增大后減小趨勢,(110)晶面衍射峰半高寬寬度呈先減小后增大趨勢,其晶面擇優(yōu)取向性則呈現(xiàn)先增強后減弱趨勢;在0到共振轉(zhuǎn)速區(qū)間內(nèi) (211) 晶面衍射峰半高寬寬度隨振動轉(zhuǎn)速的不斷增大呈先減小后增大趨勢,當振動轉(zhuǎn)速大于共振轉(zhuǎn)速時又呈減小趨勢,但其晶面擇優(yōu)取向性則隨振動轉(zhuǎn)速的增大呈現(xiàn)持續(xù)增強趨勢;總體上,亞共振頻率振動(振動轉(zhuǎn)速f=3000 r/min)對FV520B不銹鋼MAG堆焊再制造成形組織結(jié)構(gòu)的影響最顯著。

    Abstract:

    The remanufacturing experiment of FV520B precipitation hardening stainless steel was carried out by using surfacing deposition technology. On this basis, the remanufacturing microstructure characteristics were analyzed and the effect of mechanical vibration on remanufacturing microstructure was studied. The results showed the following: Firstly, the remanufacturing microstructure of FV520B stainless steel by MAG surfacing deposition technology was comprised of martensite plus a carbide precipitation-hardening phase. It performed a characteristic periodical variation along the direction of forming height, which was described by certain self-similar fractal characteristics. The vibration would increase the probability of twin formation to some extent. There was also the broken effect on martensite lath that had to be taken into account. It should be noted that the width of the martensite lath decreased first and then increased with the continuous increase of the vibration rotation rate. Affected by the vibration, the lattice distortion and the preferred orientation of each crystal plane would both be changed. However, the change rule of different crystal planes was different. The Bragg diffraction peak positions of planes (110) and (211) shifted towards the direction of lower diffraction angle due to the addition of vibration. Furthermore, the offset increased first and then decreased with the continuous increase of the vibration speed. Meanwhile, the FWHM of diffraction peak (110) decreased first and then increased and the preferred orientation of this crystal plane increased first and then decreased. Within the range between 0 and the resonance speed, the FWHM of diffraction peak (211) decreased first and then increased with the continuous increase of the vibration speed and decreased again when the vibration speed was higher than the resonance speed. However, its preferred orientation continued to increase with the increase of the vibration rotation rate. In general, the sub-resonance frequency (The vibration rotational speed f=3000 r/min) had the most significant effect on the remanufacturing microstructure of FV520Bstainless steel by MAG surfacing deposition technology.

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柳建,朱勝,蔡志海,張平.振動對FV520B不銹鋼MAG堆焊再制造成形組織結(jié)構(gòu)的影響[J].稀有金屬材料與工程,2019,47(3):728~738.[liu jian, zhu sheng, cai zhihai, zhang ping. Effect of Vibration on Remanufacturing Microstructure of FV520B Stainless Steel by MAG Surfacing Deposition Technology[J]. Rare Metal Materials and Engineering,2019,47(3):728~738.]
DOI:10.12442/j. issn.1002-185X.20170822

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  • 收稿日期:2017-09-09
  • 最后修改日期:2017-11-08
  • 錄用日期:2017-11-09
  • 在線發(fā)布日期: 2019-04-10
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