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脈沖激光再制造船用5083鋁合金防護板試驗研究
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江蘇理工學(xué)院 常州市裝備再制造工程重點實驗室,江蘇理工學(xué)院 常州市裝備再制造工程重點實驗室,江蘇理工學(xué)院 常州市裝備再制造工程重點實驗室,江蘇理工學(xué)院 常州市裝備再制造工程重點實驗室,貴州大學(xué) 現(xiàn)代制造技術(shù)教育部重點實驗室

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TN249

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國家自然科學(xué)(51275221),江蘇省高校自然科學(xué)研究重大項目(16KJA460002)


The Experimental Study Marine 5083 Aluminium Alloy Protective Plate forPulsed Laser Remanufacturing
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Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Key Laboratory of Advanced Manufacturing Technology, Guizhou University

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    摘要:

    針對遠洋艦船鋁合金防護板受風(fēng)浪、潮汐以及隨機性爆炸沖擊波影響,易萌生裂紋或產(chǎn)生斷裂的工程實際。通過控制有限單元“生死”狀態(tài),動態(tài)模擬了防護板脈沖激光再制造溫度場變化歷程,獲取了再制造過程溫度變化規(guī)律,并對脈沖激光再制造工藝進行了優(yōu)化。分析和試驗結(jié)果表明:脈沖模式優(yōu)化工藝參數(shù)為激光功率3kW,光斑直徑3mm,掃描速度6mm/s,脈沖激光脈寬10ms,占空比1:1。成形后防護板熱影響區(qū)變形量控制在0.02mm以內(nèi),硬度最大值出現(xiàn)在熱影響區(qū),約為95HV0.1。焊縫區(qū)與母材呈致密的冶金結(jié)合,主要為致密的細晶組織,抗拉強度達到222Mpa。

    Abstract:

    Aiming at the fact that the oceangoing vessel protective plates is affected by the stormy waves, the tide and the random explosion shock wave, the spallation and cracks are easily caused. By controlling the finite element "life and death" state, the temperature field field dynamic process of pulsed laser remanufacture was simulated. The derivation law of temperature field in forming process was obtained, the forming process of pulse laser remanufacturing was optimized. The analysis and test results show that, the pulsed optimization process parameters are laser power 3KW, the spot diameter is 3mm, the scanning speed is 6mm/s, the pulsed laser pulse width 10ms, the duty cycle is 1:1. The heat affected zone deformation after forming is controlled within 0.02mm, the maximum hardness is 95HV0.1 which appeares in the heat affected zone. The heat affected zone is closely metallurgical bonded with the base metal, the weld is mainly consisted of fine grained structure, the tensile strength is up to 222Mpa.

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任維彬,周金宇,陳菊芳,陳國炎,方金祥.脈沖激光再制造船用5083鋁合金防護板試驗研究[J].稀有金屬材料與工程,2018,47(4):1130~1136.[Ren Weibin, Zhou Jinyu, Chen Jufang, Chen Guoyan, Fang Jinxiang. The Experimental Study Marine 5083 Aluminium Alloy Protective Plate forPulsed Laser Remanufacturing[J]. Rare Metal Materials and Engineering,2018,47(4):1130~1136.]
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歷史
  • 收稿日期:2017-08-28
  • 最后修改日期:2017-09-18
  • 錄用日期:2017-10-12
  • 在線發(fā)布日期: 2018-05-31
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