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7075-O鋁合金板料的摩擦攪拌漸進成形:成形零件性能的實驗研究
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1.武漢理工大學;2.中國航天科工集團第九總體設計部

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國家自然科學基金項目(面上項目,重點項目,重大項目)


Friction Stir Incremental Forming of AA7075-O Sheets: Experimental Investigations on Performance Evaluation of Formed Parts
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Wuhan University of Technology

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    摘要:

    本文中,用不同的主軸轉速來成形兩種典型零件,研究了摩擦攪拌漸進成形零件的綜合性能:成形性,表面質量,拉伸性能,顯微硬度和壁厚分布。試驗結果表明,板料的成形性隨著轉速增加而呈現增強趨勢;接觸面的表面粗糙度在水平和豎直方向表現出不同的變化趨勢;非接觸面的表面質量幾乎不受轉速影響;相比原板料,成形零件的拉伸性能和顯微硬度明顯增強,但轉轉速超過3000 rpm后,硬度值開始逐步下降;在高轉速下成形零件的壁厚分布略微優(yōu)于低轉速下的成形零件??傮w上,除了力學性能,高轉速下成形零件的綜合性能比低轉速下的成形零件好。

    Abstract:

    A comprehensive performance of formed parts is studied in Friction Stir Incremental Forming (FSIF). In this paper, various tool rotation speeds are set to form two typical parts (truncated funnel and pyramid frustum). Specifically, formability, surface quality, tensile strength, micro-hardness and thickness distribution are investigated and analyzed. Experimental results show that the formability generally increases as tool rotation speeds increase. On the contact surface, variation trends of the surface roughness are different in horizontal direction (parallel to tool path) and vertical direction (perpendicular to tool path). However, the surface roughness on the non-contact surface is almost not affected by tool rotation speed. Furthermore, mechanical properties including tensile strength and surface micro-hardness in formed parts are obviously enhanced compared to the initial sheet, of which the hardness values begin to fall down gradually after rotation speed reaches 3000 rpm. As for thickness measurement, more uniform thickness distribution of formed parts can be obtained at relative high tool rotation speeds. In general, parts formed at high rotation speed have a better comprehensive performance except the mechanical property.

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章橋新,李國豪,劉兆冰,趙安國,熊新紅,雷永杰.7075-O鋁合金板料的摩擦攪拌漸進成形:成形零件性能的實驗研究[J].稀有金屬材料與工程,2018,47(12):3659~3665.[zhang qiaoxin, liguohao, liu zhaobing, zhao anguo, xiong xinhong, lei yongjie. Friction Stir Incremental Forming of AA7075-O Sheets: Experimental Investigations on Performance Evaluation of Formed Parts[J]. Rare Metal Materials and Engineering,2018,47(12):3659~3665.]
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歷史
  • 收稿日期:2017-06-08
  • 最后修改日期:2017-08-05
  • 錄用日期:2017-08-18
  • 在線發(fā)布日期: 2019-01-04
  • 出版日期: