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液氮強(qiáng)制冷卻對(duì)Ti6Al4V激光熔覆WC/Ni60A涂層微觀組織和性能的影響
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作者單位:

1.江蘇大學(xué)機(jī)械工程學(xué)院;2.常州信息職業(yè)技術(shù)學(xué)院常州市大型塑料件智能化制造重點(diǎn)實(shí)驗(yàn)室

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中圖分類號(hào):

TN249 ; TG174

基金項(xiàng)目:

江蘇省普通高校學(xué)術(shù)學(xué)位研究生科研創(chuàng)新計(jì)劃項(xiàng)目(KYZZ16_0330);常州市高技術(shù)研究重點(diǎn)實(shí)驗(yàn)室資助項(xiàng)目(CM20153001)


Microstructure and property of composite on the Ti6Al4V by laser cladding WC/Ni60A under nitrogen cooling condition
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Affiliation:

1.School of Mechanical Engineering,Jiangsu University,Zhenjiang;2..Changzhou Key Laboratory of Large Plastic Parts Intelligence Manufacturing, Changzhou College of Information Technology

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    摘要:

    摘 要: 為改善Ti6Al4V鈦合金的表面硬度和耐磨性能,采用液氮強(qiáng)制冷卻輔助激光熔覆制備35%WC / Ni60A(質(zhì)量分?jǐn)?shù))復(fù)合涂層,研究液氮強(qiáng)制冷卻對(duì)熔覆層微觀組織和力學(xué)性能的影響。基于X射線衍射(XRD)、光學(xué)顯微鏡(OM)、掃描電鏡(SEM)和能譜儀(EDS)分析液氮強(qiáng)制冷卻熔覆層的顯微組織和物相組成;在室溫條件下施加200N載荷以Si3Ni4陶瓷球?yàn)閷?duì)偶件測(cè)試基體、空冷和液氮強(qiáng)制冷卻熔覆層的滑動(dòng)磨損性能,分析其磨損機(jī)理。結(jié)果表明:空冷和液氮強(qiáng)制冷卻熔覆層都由α(Ti),WC,W2C,TiC,TiNi,Ti2Ni,TiNi3,NiB相構(gòu)成。但與空冷熔覆層相比,液氮強(qiáng)制冷卻熔覆層組織均勻致密,晶粒尺寸和析出強(qiáng)化相更加細(xì)小,并在結(jié)合界面處形成取向一致性更強(qiáng),更加均勻細(xì)密的定向凝固組織,呈現(xiàn)出與基體良好的冶金結(jié)合。液氮強(qiáng)制冷卻熔覆層的平均顯微硬度達(dá)到1363 HV0.2,硬度較基體和空冷熔覆層分別提高4倍和1.61倍。此外,液氮強(qiáng)制冷卻熔覆層耐磨性分別為基體和空冷熔覆層的5.39倍和1.77倍。液氮強(qiáng)制冷卻能有效提高激光熔覆層的顯微硬度和耐磨性能。

    Abstract:

    Abstract: To improve the hardness and anti-wear properties of Ti6Al4V alloy, composite coatings were produced on the Ti6Al4V substrate under liquid nitrogen cooling by laser cladding 35wt.% WC/Ni60A. The microstructural evolution and mechanical properties of coatings under liquid nitrogen cooling were investigated. The phase compositions and microstructures were investigated by X-ray diffractometer (XRD), optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS), respectively. Sliding wear tests of the composite coatings under different cooling medium and substrate were conducted at 200N with the Si3Ni4 ceramic ball as the counter-body, and the corresponding wear mechanisms are discussed. The results indicated that the coatings both under liquid nitrogen cooling and under air cooling were mainly composed of α(Ti), WC, W2C, TiC, TiNi, Ti2Ni, TiNi3, NiB. Compared with the coating under air cooling , microstructure of the coating under liquid nitrogen cooling is uniform and dense, grain and precipitation phase is more small. The coating under liquid nitrogen cooling shows the sound metallurgical ( the bonding line) free pores and cracks between the coating and the substrate,and the microstructure near the bonding line shows more dense and fine directional solidification microstructure with a highly preferred orientation. The average microhardness of the coating under liquid nitrogen cooling is about 1363 HV0.2, which is 4 times higher than the Ti6Al4V substrate and is 1.61 times than the coating under air cooling. The relative anti-wear resistance of the coating under liquid nitrogen cooling is 5.39 times higher than the Ti6Al4V substrate and is 1.77 times than the coating under air cooling. Liquid nitrogen cooling can effectively improve the microhardness and anti-wear properties of coating.

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引用本文

周建忠,王松濤,徐家樂,譚文勝,黃舒,何文淵.液氮強(qiáng)制冷卻對(duì)Ti6Al4V激光熔覆WC/Ni60A涂層微觀組織和性能的影響[J].稀有金屬材料與工程,2019,48(2):500~508.[Zhou Jianzhong, Wang Songtao, Xu Jiale, Tan Wensheng, Huang Shu, He Wenyuan. Microstructure and property of composite on the Ti6Al4V by laser cladding WC/Ni60A under nitrogen cooling condition[J]. Rare Metal Materials and Engineering,2019,48(2):500~508.]
DOI:10.12442/j. issn.1002-185X.20170342

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  • 收稿日期:2017-04-28
  • 最后修改日期:2017-11-15
  • 錄用日期:2017-11-15
  • 在線發(fā)布日期: 2019-03-15
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