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DZ17G定向凝固高溫合金微激光沖擊強化方法與疲勞試驗研究
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空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,北京動力機械研究所,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室,空軍工程大學(xué) 等離子體動力學(xué)重點實驗室

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中圖分類號:

TG665

基金項目:

國家重點基礎(chǔ)研究發(fā)展計劃(項目號2015CB057400);國家自然科學(xué)基金(項目號51505496)


Reseach on micro-scale laser shock peening method and fatigue experiment of DZ17G directional-solidified superalloy
Author:
Affiliation:

Science and Technology on Plasma Dynamics Laboratory,Air Force Engineering University,Xi’an,,,,,,,

Fund Project:

The National Basic Research Program of China (973 Program) ;National Natural Science Foundation of China (51505496)

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    摘要:

    針對航空發(fā)動機定向凝固渦輪葉片疲勞斷裂故障,對DZ17G合金模擬葉片進行激光沖擊處理,為了防止劇烈塑性變形導(dǎo)致粗大柱狀晶發(fā)生晶粒細化,提出基于微激光沖擊強化系統(tǒng)的水下無吸收保護層高頻沖擊方法,采用短脈寬、微尺度激光降低塑性變形程度和深度,采用無吸收保護層的高頻沖擊方式獲得均勻形變強化層。試驗結(jié)果表明:DZ17G模擬葉片微激光沖擊后淺表層內(nèi)僅形成了高密度位錯和位錯纏結(jié)等組織結(jié)構(gòu),未發(fā)生晶粒細化,而且位錯密度隨深度快速降低;高密度位錯集聚纏結(jié)使表面硬度提高達30%,但硬化層深度僅為180 μm。DZ17G模擬葉片疲勞強度由257.00 MPa提高到302.00 MPa,提高幅度達17.5%,而且800℃下保溫2h后仍有11.7%的提高,其中高密度位錯和位錯纏結(jié)是疲勞性能提高的內(nèi)在原因。

    Abstract:

    Aim at the fatigue fracture fault of aero-engine directional solidified turbine blade, laser shock peening was suggested to be conducted on the DZ17G superalloy simulated blades to improve fatigue performance. However, in order to avoid the occurrence of grain refinement in the columnar crystals,a special laser shock treatment method, high frequency shock without ablation coating underwater based on micro-scale laser shock peening, was proposed. In this method, short laser pulse width micro-scale laser beam was conducted to decrease the plastically degree and affected depth, and high frequency shock without ablation coating was conducted to form a uniform plastically strengthening layer. The experiment results indicate that there are high density disloactions and dislocation tangles generated in the shallow layer of DZ17G superalloy simulated blade, but no grain refinement, and the density of dislocations decrease with the depth sharply. High density disloactions and dislocation tangles result in a high improvement of hardness, increased by 30%. However, There is a 180 thick hardened layer generated. The fatigue strength of DZ17G superalloy simulated blades is improved form 257.00 MPa to 302.00 MPa, increased by 17.5%. There is still a improvement of 11.7% on fatigue strength after thermal insulation for 2h under 800℃. High density disloactions and dislocation tangles are the immanent cause of fatigue performance improvement.

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聶祥樊,李應(yīng)紅,何衛(wèi)鋒,徐凌志,羅思海,李 翔,李一鳴,田 樂. DZ17G定向凝固高溫合金微激光沖擊強化方法與疲勞試驗研究[J].稀有金屬材料與工程,2018,47(10):3141~3147.[Nie Xiangfan, Li Yinghong, He Weifeng, Xu lingzhi, Luo Sihai, Li Xiang, Li Yiming, Tian Le. Reseach on micro-scale laser shock peening method and fatigue experiment of DZ17G directional-solidified superalloy[J]. Rare Metal Materials and Engineering,2018,47(10):3141~3147.]
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  • 收稿日期:2017-01-08
  • 最后修改日期:2018-10-08
  • 錄用日期:2017-04-14
  • 在線發(fā)布日期: 2018-11-08
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