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激光立體成形鎳基單晶高溫合金顯微組織研究
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中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所,中國(guó)科學(xué)院金屬研究所

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國(guó)家自然科學(xué)基金資助(項(xiàng)目號(hào)51401210和U1508213)、國(guó)家高技術(shù)研究發(fā)展計(jì)劃資助(2014AA041701)


Microstructures of Nickel-base Single-Crystal Superalloy Prepared by Laser Solid Forming
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Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences,Institute of Metal Research,Chinese Academy of Sciences

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    摘要:

    采用激光立體成形(Laser Solid Forming, LSF)技術(shù)制備了一種鎳基單晶高溫合金,對(duì)沉積態(tài)和熱處理態(tài)試樣進(jìn)行了顯微組織觀察。結(jié)果表明,沉積態(tài)單晶高溫合金試樣中下部為二次枝晶不發(fā)達(dá)的微細(xì)枝晶,一次枝晶間距隨試樣高度的增大而略有增加;試樣的頂部存在轉(zhuǎn)向枝晶層。枝晶間均勻彌散分布著類圓形顯微疏松和小塊狀MC型碳化物。透射顯微鏡觀察可知,沉積態(tài)試樣γ基體中分布著大量納米級(jí)γ"顆粒。沉積過(guò)程中累積的殘余應(yīng)力在γ基體中萌生了位錯(cuò),并推動(dòng)了位錯(cuò)滑移,致使一些位錯(cuò)在γ基體通道中發(fā)生纏結(jié),有些位錯(cuò)甚至切入γ"。進(jìn)行固溶+兩級(jí)時(shí)效熱處理后,試樣發(fā)生了完全再結(jié)晶,再結(jié)晶晶粒大小極度不均勻,有些再結(jié)晶晶粒中還存在孿晶。熱處理后,LSF試樣中γ"析出相的尺寸分布與傳統(tǒng)鑄造合金熱處理后相似。

    Abstract:

    Single-crystal superalloys have been commonly used in modern advanced aero engines to produce high-pressure high-temperature turbine blades. In order to extend the lifetime of single-crystal turbine blades, repair of cracked and worn ones is of great interest. Laser Solid Forming (LSF) is a prospective technology that can be used to repair single-crystal blades. In this study, the microstructure of the as-deposited and heat-treated LSF single-crystal superalloy has been characterized through optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The as-deposited LSF sample showed a directionally solidified columnar dendrites growing almost parallel to the building direction. Between the dendrites, nearly round microporosity and blocky MC carbide particles were dispersed uniformly. TEM results indicated that many nano γ′ particles precipitated in γ matrix. In addition, during LSF deposition process, Stress was formed, which generated plenty of dislocations. During heat treatment, the LSF sample experienced fully recrystallization. The recrystallization grains were in different size, and twins were found in some recrystallized grains. Because the residual stress was fully released during heat treatment, the size and shape of γ′ precipitates in the recrystallized and un-recrystallized regions were similar to those in conventionally cast samples.

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梁靜靜,楊彥紅,周亦胄,李金國(guó),王亮,金濤,孫曉峰.激光立體成形鎳基單晶高溫合金顯微組織研究[J].稀有金屬材料與工程,2017,46(12):3753~3759.[Liang Jingjing, Yang Yanhong, Zhou Yizhou, Li Jinguo, Wang Liang, Jin Tao, Sun Xiaofeng. Microstructures of Nickel-base Single-Crystal Superalloy Prepared by Laser Solid Forming[J]. Rare Metal Materials and Engineering,2017,46(12):3753~3759.]
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  • 收稿日期:2016-10-21
  • 最后修改日期:2016-12-16
  • 錄用日期:2017-01-06
  • 在線發(fā)布日期: 2018-01-04
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