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Al基金屬玻璃涂層孔隙特性的精確表征及對其腐蝕行為的影響規(guī)律
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裝甲兵工程學(xué)院,裝甲兵工程學(xué)院,中國科學(xué)院金屬研究所,裝甲兵工程學(xué)院

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國際合作項目(2015 DFG51920);軍隊計劃重點(diǎn)基金資助項目(9140A27030312JB3501)


The Accurate Characterization for Pores’ Properties of Aluminum-based Metallic Class Coating and the Influence of Corrosion Behavior from Pores to Coating
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Academy of Armored Force Engineering

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    摘要:

    選用Al86Ni6Y4.5Co2La1.5鋁基非晶粉體材料,采用自研的低溫超音速噴涂系統(tǒng),在ZM5表面制備了具備良好耐蝕性能的鋁基金屬玻璃涂層,分析了涂層的孔隙類型及成因,優(yōu)選出X射線三維成像法測定了涂層孔隙率,表征了涂層孔隙幾何特征,闡明了孔隙對涂層腐蝕行為的影響規(guī)律。結(jié)果表明,涂層主要包含宏觀型、層間型、微球型和微細(xì)型四類常規(guī)孔隙缺陷;涂層孔隙率基本小于1%且沿厚度方向上變化不大,孔隙呈近球形,尺寸均小于10μm,尤以5μm左右居多;不同孔隙率的涂層均呈現(xiàn)出較寬的自鈍化區(qū)間,自腐蝕電位較為接近,腐蝕電流密度與孔隙率正相關(guān),大尺寸、貫穿型、邊界處的個別特殊孔隙是導(dǎo)致涂層腐蝕失效的根本原因。

    Abstract:

    Choosing Al86Ni6Y4.5Co2La1.5 amorphous powder and adopting self-developed low-temperature supersonic spray system, the paper has prepared the aluminum-based metallic glass coating on ZM5 surface with good corrosion resistance, analyzed the pores’ types and causes in the coating, selected the X-ray three-dimensional imaging method for the determination of the coating’s porosity and the characterization of the pores’ geometry features, clarified the influence of pores on the corrosion behavior of the coating. The results show that the coating consists mainly of four types of conventional porosity defects,which are macro-type、layer-type、 microsphere-type and microscopic-type; The porosities are substantially less than 1% and have little change along the thickness direction, the pores are nearly spherical, and their average sizes are less than 10μm, especially about 5μm; different porosities in the coating are shown a wide range of self passivation interval, closer self corrosion potentials and positive correlation between the corrosion current densities and porosities. Individual special pores with the characteristics of large-size, through-type and at the border are the root cause of coating’s corrosion failure.

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王曉明,朱勝,楊柏俊,陳永星. Al基金屬玻璃涂層孔隙特性的精確表征及對其腐蝕行為的影響規(guī)律[J].稀有金屬材料與工程,2017,46(12):3779~3784.[Wang Xiaoming, Zhu Sheng, Yang Bai-jun, Chen Yongxing. The Accurate Characterization for Pores’ Properties of Aluminum-based Metallic Class Coating and the Influence of Corrosion Behavior from Pores to Coating[J]. Rare Metal Materials and Engineering,2017,46(12):3779~3784.]
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  • 收稿日期:2016-09-30
  • 最后修改日期:2016-12-24
  • 錄用日期:2017-02-21
  • 在線發(fā)布日期: 2018-01-04
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