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鎂合金板材軋輥流體傳熱液固耦合傳熱模型的建立及數(shù)值模擬
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太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心

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NSFC-山西煤基低碳聯(lián)合基金(U1510131); 山西省“青年三晉學(xué)者”計(jì)劃; 晉城市科技計(jì)劃項(xiàng)目(201501004-10); 山西省重點(diǎn)研發(fā)計(jì)劃(201603D111004、201603D121010); 江蘇省“雙創(chuàng)團(tuán)隊(duì)”領(lǐng)軍人才項(xiàng)目; 國家自然科學(xué)基金青年項(xiàng)目(51604181)


Establish Fluid-solid coupled heat transfer model and numerical simulate of fluid heated magnesium alloy sheet roll
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    摘要:

    針對(duì)目前鎂合金板材軋制過程軋輥溫度控制方式簡易,精度差,易造成板材的板形、板厚及裂紋等缺陷,本文采用流體循環(huán)流動(dòng)傳熱的方式對(duì)軋輥進(jìn)行溫度控制,且使用fluent軟件對(duì)二者間的流固耦合傳熱過程進(jìn)行了數(shù)值模擬,并進(jìn)行了實(shí)驗(yàn)驗(yàn)證,給出了其傳熱過程中軋輥溫度場的趨勢和規(guī)律。結(jié)果表明:該方法加熱軋輥時(shí),其表面溫度分布較均勻,邊部與中間的溫差最大為6℃,且流體溫度與速度對(duì)其影響較?。辉诓煌牧黧w溫度和流體速度下,軋輥表面溫度均呈速率減小的趨勢上升,流體溫度升高及速度增大時(shí),軋輥溫升變快,且流體溫度對(duì)軋輥溫升的影響大于流體速度對(duì)其的影響;得出了在不同加熱條件下,軋輥表面的溫度值與時(shí)間的關(guān)系式;對(duì)軋輥停止加熱后到軋輥表面開始溫降有一段延續(xù)期,流體的溫度越高,延長時(shí)間越長;軋輥溫升階段的模擬結(jié)果與實(shí)驗(yàn)結(jié)果相比,流體溫度升高,其誤差變大,軋輥溫度升高,誤差也變大,兩者間最大誤差為16.16%,總體結(jié)果較吻合,表明該模型可以正確表示流體加熱軋輥的傳熱過程。

    Abstract:

    At present, the roll temperature control method of the magnesium alloy sheet rolling process is simple and accurate, which has a serious influence on the shape, thickness and crack. So adopting the method for fluid circulation to control temperature, using fluent software to simulate the fluid-solid coupled heat transfer process and verifying by experiment, then giving the heat transfer trends and laws. The results showed that heating the roll by this method, the surface temperature distribution is more uniform, the maximum temperature difference between the edge and the middle is 6℃, and fluid temperature and velocity have little effect on it; At different fluid temperature and velocities, the temperature of the roll rises with trend of decreasing rate, and when the fluid temperature rises and the velocity increases, the temperature rise of the roll becomes faster, the effect of the fluid temperature on the roll temperature rise is greater than the fluid velocity; The relationship between the temperature of the roll surface and the time is obtained under different heating conditions; The roll surface temperature drop has a period of extension when the roll is stopped heating, the higher the temperature, the longer the extension; There is an error between the simulation results and the experimental results in the roll temperature rise stage, fluid temperature increases, the error becomes larger, the roll temperature increases, the error also becomes larger, the maximum error is 16.16%, the results are consistent, indicating that the model can correctly represent the heat transfer process of the fluid heating roll.

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張國花,馬立峰,黃慶學(xué),黃志權(quán),林金保,劉鵬濤,房大慶.鎂合金板材軋輥流體傳熱液固耦合傳熱模型的建立及數(shù)值模擬[J].稀有金屬材料與工程,2018,47(8):2489~2499.[zhangguohua, malifeng, huangqingxue, huangzhiquan, linjinbao, liupengtao, fangdaqing. Establish Fluid-solid coupled heat transfer model and numerical simulate of fluid heated magnesium alloy sheet roll[J]. Rare Metal Materials and Engineering,2018,47(8):2489~2499.]
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  • 收稿日期:2016-09-14
  • 最后修改日期:2017-06-30
  • 錄用日期:2017-08-16
  • 在線發(fā)布日期: 2018-10-17
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