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2060鋁鋰合金填充ER4047焊絲激光焊接接頭組織性能研究
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南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,三江航天紅陽(yáng)機(jī)電有限公司,西北工業(yè)大學(xué)凝固技術(shù)國(guó)家重點(diǎn)實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室

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TG331

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國(guó)家自然科學(xué)基金資助(項(xiàng)目號(hào)51565041, 51565040), 江西省教育廳科研項(xiàng)目(GJJ150710)


Study on Microstructure and Properties of Laser Beam Welded 2060 Al-Li Alloys Filled with ER4047 Wire
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National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,Hubei Sanjiang Aerospace Hongyang Electromechanical Co,Ltd,,National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University

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    摘要:

    2060鋁鋰合金以其輕質(zhì)高強(qiáng)等特性在航空、航天領(lǐng)域有著廣闊的應(yīng)用前景。本文利用光纖激光填充ER4047焊絲對(duì)2060鋁鋰合金進(jìn)行了對(duì)接試驗(yàn),研究了焊縫形貌和組織特征、合金元素微觀偏析、二次相析出、焊縫的力學(xué)性能等,分析了其相互關(guān)系。研究結(jié)果表明,合理的焊接工藝下焊縫成形良好,沿熔合線分布著非常細(xì)小的等軸晶,焊縫中心為大量的等軸樹枝晶,柱狀晶區(qū)域比較窄;焊縫存在較為嚴(yán)重的微觀偏析,主要的合金元素Cu、Mg、Si等集中分布在晶界處,Al元素在晶間含量較少;主要強(qiáng)化相T1(Al2CuLi)在焊縫中幾乎全部消失,并有一定數(shù)量的TB(Al7Cu4Li)相析出;填充ER4047焊絲的焊縫晶間存在大量的共晶體,較多的Mg2Si及AlxCuxMnx二次相等;熱影響區(qū)(HAZ)中晶粒和二次相尺寸變大,并有θ′(Al2Cu)、TB及未溶解的T1(Al2CuLi)等相共存。最佳工藝下接頭的性能測(cè)試發(fā)現(xiàn),焊縫區(qū)的硬度最小,平均為98.6HV,約為母材硬度的65%;接頭抗拉強(qiáng)度達(dá)到了354MPa,伸長(zhǎng)率為4.9%,分別為母材2060合金的67%和40.8%。焊縫區(qū)是接頭的最薄弱環(huán)節(jié),拉伸斷裂優(yōu)先發(fā)生于焊縫下部的粗大的等軸晶區(qū),沿晶界逐漸向上擴(kuò)展,最終沿柱狀晶區(qū)斷裂,斷口表現(xiàn)為韌窩聚集型沿晶斷裂。

    Abstract:

    The newly developed Al-Li alloy 2060 has broad application prospects in the field of aeronautics and astronautics with the characteristics of light weight and high strength. In this paper, 2060 Al-Li alloy was tested by means of laser beam welding filled with ER4047 welding wire. The morphology and microstructure of the weld, the micro segregation of the alloy elements, the precipitation of the second phases and the mechanical properties of the weld were studied by means of optical microscope, scanning electron microscope, electron probe micro analyzer(EPMA) and transmission electron microscopy(TEM), X-ray diffractometer (XRD), micro hardness test, tensile test. The results show that the formation of the weld is good in a reasonable welding process. Along the fusion line, there are so fine equiaxed grains, and there exist a large number of equiaxed dendritic crystals and columnar grains in the center of the weld. The micro segregation of the weld is more serious at the grain boundaries, such as Cu, Mg and Si, but the Al elements are less. The main reinforcement phase T1 (Al2CuLi) in the weld are almost all disappeared, and there is a certain amount of TB (Al7Cu4Li) phase precipitation. There are a large number of binary eutectics and ternary eutectics in the grain boundary, more Cu5Si and AlCuxMnx brittle compounds. In the heat affected zone (HAZ), the grain size and the size of the second phase become larger. T1 (Al2CuLi), θ" (Al2Cu) and TB phases are undissolved. Under the optimum process, the hardness of the weld zone is the smallest, with an average of 98.6HV, about 65% of the base metal. The tensile strength of the joint is 354MPa, and the elongation is 4.9%, about 67% and 40.8% of the base metal respectively. The tensile fracture occurs preferentially in the coarse equiaxed grain zone at the upper part of the weld, and gradually extends along the grain boundaries, finally fractured in the columnar grain zone. The fracture morphology belongs to the mixed fracture of toughness and brittleness with a large number of dimples.

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周寶升,劉奮成,黃春平,王維新,李秋歌,陳玉華.2060鋁鋰合金填充ER4047焊絲激光焊接接頭組織性能研究[J].稀有金屬材料與工程,2018,47(7):2216~2224.[Baosheng Zhou, Fencheng Liu, Chunping Huang, Weixin Wang, Qiuge Li, Yuhua Chen. Study on Microstructure and Properties of Laser Beam Welded 2060 Al-Li Alloys Filled with ER4047 Wire[J]. Rare Metal Materials and Engineering,2018,47(7):2216~2224.]
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  • 收稿日期:2016-07-14
  • 最后修改日期:2016-11-02
  • 錄用日期:2016-11-11
  • 在線發(fā)布日期: 2018-10-10
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