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霧化氣體對熱噴涂NiCr涂層彈性模量的影響
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中國建筑材料科學(xué)研究總院綠色建筑材料國家重點實驗室,中國建筑材料科學(xué)研究總院綠色建筑材料國家重點實驗室,中國建筑材料科學(xué)研究總院綠色建筑材料國家重點實驗室,中國建筑材料科學(xué)研究總院綠色建筑材料國家重點實驗室

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國家自然科學(xué)基金項目(面上項目,重點項目,重大項目);國家高技術(shù)研究發(fā)展計劃(863計劃);科技部重大儀器專項項目


Effect of Atomization Gases on the Elastic Modulus of Thermal-sprayed NiCr Coatings
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State Key Laboratory of Green Building Materials,China Building Materials Academy,State Key Laboratory of Green Building Materials,China Building Materials Academy,State Key Laboratory of Green Building Materials,China Building Materials Academy,State Key Laboratory of Green Building Materials,China Building Materials Academy

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    摘要:

    準(zhǔn)確評價熱噴涂涂層的彈性模量對于確保工業(yè)構(gòu)件的服役安全性與耐久性是十分重要的,但是利用傳統(tǒng)技術(shù)很難進(jìn)行評價。盡管納米壓痕技術(shù)可以表征涂層局部的彈性模量,但是無法反映出孔隙、裂紋等缺陷對涂層彈性模量的影響。而脈沖激勵技術(shù)(IET)是一種用于評價塊體材料彈性模量的簡單、準(zhǔn)確方法。本文結(jié)合相對法,利用IET可對熱噴涂涂層的彈性模量進(jìn)行評價。首先構(gòu)建了涂層、基體、涂層/基體復(fù)合體系的彈性模量間的解析關(guān)系,然后通過測量制備涂層前后試樣的彈性模量,即可獲得涂層的彈性模量。以Q235鋼基體/NiCr涂層為研究對象,研究了霧化氣體對NiCr涂層彈性模量的影響。結(jié)果表明以空氣作為霧化氣體制得的NiCr涂層(NiCr-Air)的彈性模量高于以N2作為霧化氣體制得的NiCr涂層(NiCr-N2)的彈性模量,其原因在于NiCr-Air中形成了Ni(Cr2O4)氧化物增強NiCr合金的層狀復(fù)合材料,且這種層狀復(fù)合結(jié)構(gòu)有利于提高NiCr涂層的彈性模量。

    Abstract:

    Accurate evaluation of the elastic modulus of thermal-sprayed coatings is very important to ensure the safety and durability of industrial components, but it seems difficult via conventional technique. Although indentation technique is available to estimate the local modulus of coatings, it does not reflect the effects of porosity or cracks. Impulse excitation technology (IET) is a simple and accurate method to evaluate the elastic modulus of bulk materials. It was used to determine the modulus of thermal-sprayed coatings via relative method in this work. An analytical relationship among the moduli of the coating, the substrate and the coating/substrate system was derived. Thus, the modulus of coatings was obtained via the measured modulus of the samples before and after coating. Experiments on Q235 steels coated with NiCr coatings, were carried out to investigate the effect of atomization gases on the elastic modulus of NiCr coatings. The results indicated that the elastic modulus of NiCr coating prepared by air atomization (NiCr-Air) was higher than that of NiCr coating prepared by N2 gas atomization (NiCr-N2). The reasons for this were the formation of Ni(Cr2O4) reinforced NiCr alloy laminated composite, and the laminated composite structure had a positive influence on the elastic modulus.

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聶光臨,包亦望,萬德田,劉小根.霧化氣體對熱噴涂NiCr涂層彈性模量的影響[J].稀有金屬材料與工程,2018,47(4):1025~1030.[Nie Guanglin, Bao Yiwang, Wan Detian, Liu Xiaogen. Effect of Atomization Gases on the Elastic Modulus of Thermal-sprayed NiCr Coatings[J]. Rare Metal Materials and Engineering,2018,47(4):1025~1030.]
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  • 收稿日期:2016-07-11
  • 最后修改日期:2018-04-18
  • 錄用日期:2016-11-10
  • 在線發(fā)布日期: 2018-05-31
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