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電子束掃描波形對(duì)鋁鋰合金顯微組織及力學(xué)性能的影響
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南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室,南昌航空大學(xué)輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)學(xué)科實(shí)驗(yàn)室

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國(guó)家自然科學(xué)基金(51461031)、江西省教育廳基金(GJJ150733,GJJ14539),輕合金加工科學(xué)與技術(shù)國(guó)防重點(diǎn)實(shí)驗(yàn)室基金(gf201501005),江西省自然科學(xué)基金(20132BAB216024)


Effect of scanning mode on Microstructure and mechanical properties of 2198 Al-Li alloy joint fabricated by electron beam welding
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National Defence Key Disciplines Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,Nanchang,National Defence Key Disciplines Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,Nanchang,National Defence Key Disciplines Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,Nanchang,National Defence Key Disciplines Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,Nanchang

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    摘要:

    鋁鋰合金被認(rèn)為是在航空航天領(lǐng)域中實(shí)現(xiàn)飛行器輕量化的理想結(jié)構(gòu)材料之一。對(duì)1.8mm厚度的2198-T8態(tài)鋁鋰合金薄板進(jìn)行真空電子束焊接,分析了不同掃描方式對(duì)焊縫成形及接頭力學(xué)性能的影響,以及最優(yōu)焊接工藝下焊接接頭的顯微組織與力學(xué)性能。結(jié)果表明:在工作距離為300mm、加速電壓U=60kV、聚焦電流If=498mA以及電子束流Ib=6.8mA情況下,不添加掃描可獲得成形良好且無(wú)宏觀氣孔缺陷的焊接接頭。相同參數(shù)條件下對(duì)比添加了掃描方式的焊接,得出焊接過(guò)程中添加三角波掃描時(shí),焊接接頭的硬度值和抗拉強(qiáng)度均得到了提高。焊接接頭的平均抗拉強(qiáng)度為323.55MPa,其中最高抗拉強(qiáng)度可達(dá)到母材的71.5%,延伸率最高可達(dá)母材延伸率的86.8%,焊縫熔合區(qū)較整個(gè)焊縫區(qū)來(lái)說(shuō)最為薄弱。

    Abstract:

    Aluminum lithium alloy is considered to be one of the ideal materials for lightweight structural materials in the aerospace field. The 2198-T851 aluminum lithium alloy 1.8 mm thickness sheet of vacuum electron beam test,analysis the different scanning modes on weld forming and the influence of mechanical properties of joints, and under the optimal welding process welding joint microstructure and mechanical properties. The results show that the working distance is 300mm, the acceleration voltage is U=60kV, the focusing current is If=498mA ,the welding speed V=1200mm/min and the electron beam is Ib=6.8mA, the welding joint without the addition of scanning can obtain good forming and no macro porosity defects.Under the same conditions compared to other add scan mode of welding, derived welding in the process of adding triangle wave scanning, we can not only obtain the forming good macro porosity defects in the welded joints, and the welding joint of the hardness values and tensile strength is improved. The average tensile strength of welded joint is 323.55MPa, and the fracture strength of the joint is 71.5%, The extension rate is up to 86.8% of the elongation of base metal.which is the weakest part of the weld zone.

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張子陽(yáng),王善林,柯黎明,李娟.電子束掃描波形對(duì)鋁鋰合金顯微組織及力學(xué)性能的影響[J].稀有金屬材料與工程,2018,47(7):2245~2251.[ZHANG Ziyang, WANG Shanlin, KE Liming, Li juan. Effect of scanning mode on Microstructure and mechanical properties of 2198 Al-Li alloy joint fabricated by electron beam welding[J]. Rare Metal Materials and Engineering,2018,47(7):2245~2251.]
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  • 收稿日期:2016-06-17
  • 最后修改日期:2016-12-05
  • 錄用日期:2016-12-05
  • 在線發(fā)布日期: 2018-10-10
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