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Ti-6Al-4V超高周疲勞性能研究及可靠性壽命分析
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空軍工程大學航空航天工程學院

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TH113.2

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國家重點基礎(chǔ)研究發(fā)展計劃(973計劃)


Study on Very-High-Cycle Fatigue Behavior of Ti-6Al-4V and Analysis of Reliability Life
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    摘要:

    運用超聲疲勞試驗系統(tǒng)和MTS液壓伺服疲勞試驗系統(tǒng)開展了Ti-6Al-4V鈦合金在不同加載頻率下的超高周疲勞試驗,使用掃描電鏡觀察了試樣斷口形貌并對超高周疲勞試驗數(shù)據(jù)進行了可靠性疲勞壽命分析。結(jié)果表明:疲勞循環(huán)周數(shù)超過107以后,Ti-6Al-4V鈦合金試樣依然會發(fā)生疲勞斷裂,不存在傳統(tǒng)意義上的疲勞極限。裂紋萌生于試樣表面和次表面,隨著應(yīng)力水平降低,萌生位置由表面向次表面轉(zhuǎn)變;試樣斷口平坦,裂紋源呈現(xiàn)類“魚眼”特征,裂紋萌生于材料次表面微觀組織不均勻處,周圍出現(xiàn)黑色顆粒海綿狀特征;20Hz和20KHz兩種頻率下的試驗數(shù)據(jù)吻合良好,加載頻率對材料的疲勞性能沒有明顯影響;Ti-6Al-4V鈦合金材料的超高周疲勞壽命服從三參數(shù)威布爾分布,采用單側(cè)容限系數(shù)法建立了不同置信度和不同存活率下的疲勞壽命模型,給出了p-γ-S-N曲線。

    Abstract:

    The very-high-cycle fatigue test and fatigue reliability life for Ti-6Al-4V were investigated based on the self-bulit ultrasonic fatigue test system and MTS fatigue system at both 20KHz and 20Hz. Fracture morphology of the specimen was analysed with scanning electron microscopy. The distribution of fatigue life was determined. Single side allowance factor was proposed to calculate the reliability fatigue life with both reliability and confidence level. The results indicated that fatigue life continuous increases with the decrease of the stress amplitude and there is no fatigue limit in the very high cycle regime. The specimens fracture from defects at specimen surface at short fatigue life region and the location of crack initiation tends to subsurface with the fatigue life increase. The specimen fracture surface tested at 20KHz is smooth than that of 20Hz and dark rough aeras are observed around the dark facet. The fatigue data tested at different frequency corresponds with each other which imply that distinct frequency effect is not found on the ultra-high fatigue properties of Ti-6Al-4V. Reliability fatigue life reduces more when the reliability increases than when confidence level does to the same degree. A new fatigue model (p-γ-S-N curve) is also established to predict the reliability fatigue life.

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焦勝博. Ti-6Al-4V超高周疲勞性能研究及可靠性壽命分析[J].稀有金屬材料與工程,2017,46(5):1277~1282.[Jiao Shengbo. Study on Very-High-Cycle Fatigue Behavior of Ti-6Al-4V and Analysis of Reliability Life[J]. Rare Metal Materials and Engineering,2017,46(5):1277~1282.]
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  • 收稿日期:2016-04-18
  • 最后修改日期:2016-06-20
  • 錄用日期:2016-07-15
  • 在線發(fā)布日期: 2017-09-27
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